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Jason's Mk2 2 door turbo zetec project

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greenmk2
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2014/09/30 20:28:06 (permalink)
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Jason's Mk2 2 door turbo zetec project

Hello fello small ford fans!  Here's my long term project..
1975 Mk2 
Modifications:
Engine:
- Silver top Zetec, stock internals (blacktop on the side ready to go in)
- Garret T28Ball Bearing
- Custom stainless inlet manifold, 60mm zetec throttle body
- Custom exhaust manifold, 3"mandrel bent exhaust, xforce muffler
- Heavy duty supra clutch
- Siemans Deka 80 lb injectors
- Alloy 65mm intercooler pipework
- Custom alloy nissan 300zx intercooler
- Custom alloy nissan 280z radiator, zetec twin thermo's
- Parts needed: Megasquirt ecu, surge tank, Bov, Wideband 02
 
Drive train:
- Celica 5spd, bellhousing modified to suit zetec starter, mondeo hydraulic clutch setup
- Custom one piece tail shaft
- Falcon borg warner diff lsd
 
Brakes:
- Mondeo ventilated front discs and calipers
- r31 skyline rear discs and calipers
- Mondeo pedal box with standard escort booster, master cylinder
 
Suspension:
- Standard 2ltr escort, king coils, monroe shocks
- k-mac front and rear swaybars
- Tecrac steering rack
 
Wheels:
- Speedy hyperfang 15 x 7
 
Interior:
- retrimed velour Saas seats, plus door trims etc
 
Body:
- Bare metal respray, New ford colour "breeze" in acrylic, rs2000 pin stripes
 






 
 
 

MK2 2 door
Daily driver: Jeep Grand cherokee
FPV BA MK11 GT (sold :(..)
AU falcon (other Daily)
#1


20 Replies Related Threads

    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/09/30 20:38:21 (permalink)
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    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #2
    Mish
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    Re: Jason's Mk2 2 door turbo zetec project 2014/09/30 21:04:50 (permalink)
    +1 (1)
    looking good, glad there are a few more different drivelines getting sorted these days
     
    keep up the good work and be sure to keep up the progress pics
     

    < MkII 1600 Sports - Genuine >
     < MkII  Escort  BPT powered >

    http://www.classic-ford.org/cfp/tm.aspx?&m=15821&mpage=1


    #3

    esky79
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    Re: Jason's Mk2 2 door turbo zetec project 2014/09/30 21:30:58 (permalink)
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    Awsum!!

    EXTREME CUSTOM ENGINEERING : 3274 3700, 0412 432 546
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    #4
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/10/01 19:01:34 (permalink)
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    Thanks for the replies :)
    I was tempted to throw an sr20 in it but i wanted to keep it ford. Apparently the blacktop can handle a little over 300hp without any dramas and no headwork required. Here's some old progress pic's for anyone who's keen to do the conversion on the cheap.

    Couldnt afford the bias pedal box so i just used the standard booster and modified the inner guard. Note the mondeo pedalbox is identical to the escort box.
     

    Home made water rail 

    Focus blacktop exhausted manifold flipped over and turbo flange welded on 

    Inlet manifold, this was a massive job! not fun 
     

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #5
    Flighter
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    Re: Jason's Mk2 2 door turbo zetec project 2014/10/01 19:14:13 (permalink)
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    Schweet!

    WTB: Recaro seat - any condition considered
     
     
    #6

    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/10/01 20:09:06 (permalink)
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    I couldnt get access to my old house due to a nasty divorce! So I had a lot of small bits and pieces missing, including a reconditioned starter motor  So I had to find a way of using the zetec starter. I wasn't to keen on chopping up the dellow bellhousing..

    Mondeo bellhousing, chopped out the starter flange..
     
    Clamped in place ready to weld..

    Done! was worried that the starter would make horrible noises due to the starter not being aligned with the flywheel, but it works great! 

    Massive exhaust, must let the zetec breath! 

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #7
    2lt_Scort
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    Re: Jason's Mk2 2 door turbo zetec project 2014/10/01 21:17:03 (permalink)
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    Great thread so far greenmk2. Liking the DIY approach.
     
    Rhys
    #8
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/10/02 18:44:08 (permalink)
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    thanks rhys, i don't mind having a go and doing it myself. save heaps of money :)

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #9
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/11/09 06:29:38 (permalink)
    0
    Zetec, first start..: http://youtu.be/KZllfk22_X0

    She runs! Using the stock mondeo ecu, no maf so it doesn't idle at all. I have ordered a megasquirt ecu then it will be going on the dyno :)

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #10
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2014/11/09 09:45:39 (permalink)
    0
    Just found oily residue in the intake side of the turbo, nooo! Another job on the list :(

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #11
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2016/09/11 12:23:13 (permalink)
    0
    I forgot this thread existed! A lots happened since my last post. It now has a blacktop with forged internals. Healthy 250whp on 13psi boost. Going to upgrade the valve springs and run more boost. Hoping for 350.

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #12
    greenmk2
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    Re: Jason's Mk2 2 door turbo zetec project 2016/09/11 12:26:53 (permalink)
    0
    It does a 8.12 over 1/8 mile. Its begging for more boost!
    https://youtu.be/Lswsfm8H1G8

    MK2 2 door
    Daily driver: Jeep Grand cherokee
    FPV BA MK11 GT (sold :(..)
    AU falcon (other Daily)
    #13
    2lt_Scort
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    Re: Jason's Mk2 2 door turbo zetec project 2016/09/12 19:00:49 (permalink)
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    Good stuff Jason. Going to hit 1/4 mile soon too?
     
    Rhys
    #14
    Ionix
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    Re: Jason's Mk2 2 door turbo zetec project 2016/09/13 05:33:28 (permalink)
    0
    Did you end up going the megasquirt?
    #15
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