viskoe
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RE: Rally Mk1 Project
2011/04/01 02:00:02
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Congrats Luigi. Post up pic and start a thread. Happy new year.
rgds Emil
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PaulMk1
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RE: Rally Mk1 Project
2011/01/09 20:19:34
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I hate bodywork.... It feels like progress is really slowing down now (well being back at work doesn't help either). I did fabricate and weld on some skids for the 4-link boxes:  and made up some engine bay gussets (not cleaned up yet):  I also seam sealed the interior and bottom and did a lot of remedial welding:  and it's looking a lot smoother now: 
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PaulMk1
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RE: Rally Mk1 Project
2011/01/11 22:31:50
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Smith and Deaken guards arrived today: 
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ratta tat tat
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RE: Rally Mk1 Project
2011/01/11 23:55:45
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I'm bo no means an expert, but there's a heck of a lot of spatter on those gussets. What set up are you using to weld??
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PaulMk1
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RE: Rally Mk1 Project
2011/01/12 22:45:56
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I ran out of mig gas - so that's using flux core wire (gas less wire).
It still gets plenty of penetration but a lot of splater too; I will get new bottle new week (prior to any roll cage work)
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PaulMk1
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RE: Rally Mk1 Project
2011/04/02 23:46:16
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Bugger - i'm on page2, must be time for an update! Unfortunately not much to report... Repaired the roof:   and filler primed the floor:
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MK1_Oz
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RE: Rally Mk1 Project
2011/06/02 14:27:53
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Will you be hand sanding the entire floor back before adding the primer? How important is it to do that step as it would appear to be a pig of a job!!!!!???
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PaulMk1
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RE: Rally Mk1 Project
2011/06/02 16:43:18
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I will knock that filler sander pack with a 800 by hand - then prime, hit that with a 1200 by hand and then top coat(s)
and yes it's a pig of a job with the floors - hence part of the reason I have hardly touched the car for the past month!
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stuart h
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RE: Rally Mk1 Project
2011/07/02 12:04:44
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Just a tip with flux core wire i was using the CIG stuff and had heaps of splatter very much like yours but Bunning ran out so i used the cheaper Weldcorp brand and it welds a lot better so much so i will find it hard to go to get gas.. little to no splatter and a way nicer looking weld....
good work mate
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Brett
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RE: Rally Mk1 Project
2011/02/08 12:23:56
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Where did you get your rear bubble arches from? They look a much better fit than the pair I have. Keep the posts coming - similar work to what I have going on
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PaulMk1
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RE: Rally Mk1 Project
2011/02/08 22:18:24
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I bought them off santa on here!
This weekend should be my first weekend back in the shed after a 3 week break (digging, paving, painting, fencing, etc)
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PaulMk1
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RE: Rally Mk1 Project
2011/02/13 19:25:16
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My first weekend back on the project after a 3 week break. The front panel was a bit of a mess:  So I cut out the rot, and bashed it back into shape then welded in fresh metal:  A skim of bog should get it looking good. I then stripped the engine bay (chemical, wire brush, grinder, and even a bit of sand blasting):  There were 23 holes requiring welding up (mainly battery tray). I also fitted the 2ltr radiator cut out:  Time for a beer...
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PaulMk1
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RE: Rally Mk1 Project
2011/07/17 22:05:17
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Still slowly moving forward wth this one: Firewall welded up:  New diff being preped for the 4 link treatment:  Various ratios:  New rear firewall: 
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PaulMk1
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RE: Rally Mk1 Project
2011/08/13 18:32:46
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Matt75
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RE: Rally Mk1 Project
2011/08/14 09:43:41
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Looking great, I always get inspired lookin gat other progress and quality of work to get stuck into my project. Then reality hits and I realise I would have to make it up as I go along. All part of the fun I guess. Kepp it up and keep the pics coming. Cheers Matt
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