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My 1600 XL mk2 4d

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Sterling
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RE: My 1600 XL mk2 4d 2009/06/19 19:21:42 (permalink)
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at a mates party.. dude in the white is the gemini owner, dude in blue his brother.

****el wasn't there, and i wasn't there..
Sterling
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RE: My 1600 XL mk2 4d 2009/06/28 20:47:44 (permalink)
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11 left for roady!

gettin closer and doing things right the first time.

(for once)
Sterling
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RE: My 1600 XL mk2 4d 2009/01/07 09:48:13 (permalink)
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well, starter motor is grinding out again, no grip..

hopefully the starter is worn not flywheel..

but man i really cant believe this is still happening!

my starter problems have been just plain stupid.

how am i supposed to get my esky on the road if the esky wont even hold itself together?

Sterling
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RE: My 1600 XL mk2 4d 2009/01/07 13:04:02 (permalink)
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well gearbox is out, obvious why.

i now need my third 2ltr flywheel
joeyjonsey
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RE: My 1600 XL mk2 4d 2009/01/07 14:03:54 (permalink)
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how can you go through so many flywheels something must be an issue.. what is actually wrong with them ? the ring gear ?
Sterling
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RE: My 1600 XL mk2 4d 2009/01/07 14:22:13 (permalink)
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yeah ring gear ground down...

dont really know what else to do.

240corty
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RE: My 1600 XL mk2 4d 2009/01/07 15:36:39 (permalink)
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quote:
Originally posted by Sterling

yeah ring gear ground down...

dont really know what else to do.



Park it on a hill[88]
Shea
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RE: My 1600 XL mk2 4d 2009/01/07 19:54:23 (permalink)
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sterling is your starter motor staying on after the car starts? if the solonoid is no good it can cause it to stick (which you can hear big time) which will be shagging your flywheels. what kind of starter motor are you running?
Sterling
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RE: My 1600 XL mk2 4d 2009/01/07 20:17:35 (permalink)
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well ive been through 7 so far, cortinas, auto's, proper 2ltr mans, etc

how does a sticking solenoid shag a flywheel?

this one stuck when the battery was low/dead. if the battery had atleast decent charge it would work fine.
Shea
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RE: My 1600 XL mk2 4d 2009/01/07 20:56:21 (permalink)
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7!? haha something wrong.

sticking soloinoid will not disengauge the starter motor. flywheel spinning faster than starter. chomp.

but as you have run 7 starters and 3 flywheels you would think that atleast one of them would have an ok solonoid.

... [x2x]

edt
do u have a pic of the teeth on the ring gear of your flywheels / starters? depending on where its showing wear might make it more obvious
Sterling
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RE: My 1600 XL mk2 4d 2009/01/07 22:07:28 (permalink)
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well thats what im pretty unsure about.. my motor is slight worked. cam advanced timing ports etc.

and the it kicks back and from what it sounded like, never actually could see, it would force the starter motor backwards, and then after it would spin normally again, that couldnt be good for it.

yeah 4 of the 7 were from solenoids sticking, 2 the windings heated/warped or whatever that is. and 1 teeth on the cog round out after it chewed up the flywheel, then next starter (one i was just using) teeth chewed up on flywheel and cog.

im thinking of just getting a new starter and using hte old flywheel.. just hoping for the best, but i already took the gearbox out so i might as well get new teeth at the same time. dunno where to get ring gears from? i heard they were readily available?
Shea
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RE: My 1600 XL mk2 4d 2009/01/07 22:45:25 (permalink)
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clearly what your doing isnt fixing it so i wouldn't put it back together and hope for the best. what did the guy say that you took it to to get the work done?

are the teeth on the flywheels being damaged the whole way round or only part of the wheel?
are you getting vibration from flywheel??
getting worse under more revs?
joeyjonsey
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RE: My 1600 XL mk2 4d 2009/02/07 06:42:28 (permalink)
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there must be an alignment problem, have you got the locating pins that go between the bell housing and engine ?
Sterling
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RE: My 1600 XL mk2 4d 2009/02/07 08:13:19 (permalink)
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na the starter was working when it went to the mechanic...

and no, didn't notice any vibrations...

locating pins? you mean like the dowels that the bellhousing slots on to? if so, yes i have those.. and yes im using the sandwich plate aswell.

got me stumbled..
maxrs
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RE: My 1600 XL mk2 4d 2009/02/07 18:01:06 (permalink)
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It sounds like the bolts that hold the starter in are comming loose.
You are putting three bolts into the bellhousing sterlo?

Unless your starting and driving it around the yard 20 times each day. Your flywheel ring gear shouldn't wear out like it has done.
Good luck with it. Who needs the gym when you got a Escort to play with.
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