martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/11 11:42:42
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Flatting back the panels still, I need to do some light mods to the front apron and 1 rear quarter where the style line is a bit undercut but otherwise I'm happy to be painting it some time next week. Then it's start the long reassembly road. I know it's a long way off to be putting in the pinto + 6sp (RX-8 or BRZ) , the pinto will be mainly stock except some Marty mods then later it'll be EFI'd, now that I've found a new standalone ecu for about $250 , why buy with Webers these days.. Front suspension will be Capri struts with either gaz or similar inserts . Rear stays normal for now unless I find a cut down Triton diff, tho an LSD for escort is about $900ish so buying something else that'll fit for that price is unrealistic . I might still get a Triton lsd diff with maybe 3.9 gears and chop it up , I've seen axle shaft cutting and it's not that hard. Anyways back to the shed......
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deano
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Re: Rusted mk1 Escort coup resto
2025/06/11 13:21:09
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if only you knew someone with a plasma cutter them then making the needed crank sensor mounts and associated EFI gubbins for the Pinto would a walk in the park. Are there any tricks that you know for getting the body swage lines straight? In particular, I'm fearing mine may droop around the bubble arches, where its difficult to sand out a straight line as in bends away into the arch.
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/11 14:09:28
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Yes mate I hear ya 😉, once things are sorted like electrical in the very near future..
Err, the easiest way I was teached is to line up the swage line with tape and simple run filler over the edge your chasing and pull the tape off straight away but peeling it angled up or down depends on your edge situation to closely replicate the factory lines, this gives a good line to start shaping. You normally tape the lower edge so you bring the filler up to it. I seen people build a mold of the shape from filler and simply using that as the shape maker, just find a good line to copy, make a agricultural box and use glad wrap as a parting agent, Dave's Garage did this a while back
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/16 11:48:15
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So close to painting now, every panel was sanded with 180, then 360, then 600 all dry sanded. Still with these 3 panels to go as there was a bit more work than I thought they needed slight filler and a couple rolled layers of 2pk primer putty, I've been using BASF for the build and it's been good to use, sand etc. Once both doors and bootlid are flatted I'll be prepping the painting room with a Hoover while brushing the place down to remove any chance of dust which I'm planning by end of Tuesday. Wednesday will be a full taping up of panels and the shell followed by another air blowing in the room just to be sure, all panels will be ready and set for final color either Thursday or Friday of which both days are a sunny 20 deg, just about perfect for 2pk spray painting .    I needed to primer the dash top and thought the texture from the roller gives a good resemblance to factory dash tops, so I'll paint that in black this rvo 
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deano
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Re: Rusted mk1 Escort coup resto
2025/06/16 13:32:24
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I like the dash surface, nobdy would know once its got a coat of black. Are you going to rig up an air feed to your facemask, Dave style?
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escortinadriver
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Re: Rusted mk1 Escort coup resto
2025/06/16 15:29:00
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Very cool, and very close. Looking forward to seeing it in one (finsihed) colour. Shaun
'If I'd asked what people had wanted, they'd have said faster horses....' Henry Ford
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/16 15:53:44
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I painted it in a very non dash color, Focus Panther black then mixed in some clear, hopefully it'll pull the shine back just enough to look like an Armour all'd dash top but will sparkle a little in the sun. It's got small grit in there from the windy day we're having, I'll prolly 2000 grit the areas and polish if I get that picky. At least the windy day has helped send the dust from the room a long way away when I was sweeping and air blowing the room. Primed panels from this morn aren't ready to sand yet, tomorrow it.. and also install the clear tarp over the room opening , I'll make it a shower curtain style so I can escape in a hurry if I need to. Deano, no, I have a couple of roof wurleys with bathroom fans connected to draw most fumes away with the added filters on them. I wear a 3M double venter mask with added fiber filters, it's been fine so far. Had less filtration when doing the yellow van and was fine after , one thing I don't have is the eye/face shield, suppose I'll just exercise caution when spraying like normal...
post edited by martymexico - 2025/06/16 18:28:41
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/16 16:00:05
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Here's the dash painted , still has the ripple effect so am very happy    Deano this was done with that mini spray gun again, I turned up the pressure this time to about 25psi , also noticed the fan adjuster does almost nothing so keep that in mind
post edited by martymexico - 2025/06/16 16:03:25
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/16 16:22:22
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Ok this is the rear stone shield, as Lotus Twin Cam has, I painted it in black last week and gave it a rapid fine sanding as I had about 100ml left in the mini gun and this will show how the dash with glint with the light on it. The stone guard was in a patch of sun so had take these pics   Kind of a bit excessive for a under the car item but didn't want to waste the paint!
post edited by martymexico - 2025/06/16 18:35:46
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deano
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Re: Rusted mk1 Escort coup resto
2025/06/16 17:02:09
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speedboat metal flake. Glad the mini gun did well on its test. I might drain some spray cans so i can put it in the gun to test!
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MarkA
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Re: Rusted mk1 Escort coup resto
2025/06/19 14:59:32
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Nice effect Marty, pity you don't really see it
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/20 18:52:09
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Today was the day to paint as the weather shined , was no wind and sunny skies . Started at about 9.30 to prep the area and jet fire heat the room up to about 24deg so the shell will absorb some heat, I didn't run it while painting as that will cause a small explosion which I didn't want to happen. First was tack dust coat then 2x full coats but the way the paint went on I could've just gone 1 coat. Pics are shortly after 2 full coats and there was some overspray floating around still . Shut panels are done after in the arvo when the day warmed up nicely.      So the next plan is to obviously got the car off the rotisserie (after 6 years) , I'll need to find an escort housing as unsure if I've got any left , at worst I'll pull over from another car . Front of getting Capri struts and a wcxm , that'll get the car rolling..
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PartTimeMK2
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Re: Rusted mk1 Escort coup resto
2025/06/20 19:28:31
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Color looks great and how cool that it will be a roller soon! Massive milestone
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martymexico
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Re: Rusted mk1 Escort coup resto
2025/06/22 21:19:04
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Not much going on, just letting the paint set before I get moving on fitting parts back in , just being careful . A couple of small things I've done is refit the cowl vent, this should've been a simple place and screw it on but it was an hour job. Since I've lost the speed clips or they didn't exist I used rivnuts , they are m4 alloy and funny things is the fitted in the original holes, no drilling, then it's use stainless Allen button screws for that clean look.  Also bolted the guards on so they don't get damaged from leaning against a wall etc, this actually shows a better view of the color  Lastly I installed the boot hinges, and there's a trick to fitting the torsion rods without getting injured installing them. The trick is to not have the hinge bolted in but have the rod in the opposite side and put the hinge side rod in the hinge slots then twist the hinge so the bolts line up in the holes and bolt up , so much simpler
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deano
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Re: Rusted mk1 Escort coup resto
2025/06/23 12:37:37
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the anodised bits look great against the Area 69 paint. There are so many colour themes for the rims and stripes you could go, matt black, white obviously. Gold minitlites would set it off nicely too, and we know they are one of your faves. Congrats! 6 years in the making.
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