deano
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Re: Another Escort Van Project: 77 Mk2
2025/06/24 13:03:04
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Still no photoworthy progress on the van, certainly nothing not like our boys having their cars recently painted. I've made some progress on the wiring, main loom is routed in the car with the dash back in, and new main leads for the relocated battery, relocated fuse panel and alterations from 1300 to 2L wiring. Plus an isolation switch is hiding in there too somewhere. A guy is coming to fit a new windscreen in the next week or so. Technically thats probably out of order, but the surrounds have been given another topcoat in readyness, and it will give me the illusion of some progress. I can soon put down the underfelt, and seal the interior off. There's one pesky rust spot near the fuel tank I was going to ignore. It really needs doing before we go playing with unleaded, so thats next on the list. That and an earth strap to the engine block is just about the only thing stopping the first startup.
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MarkA
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Re: Another Escort Van Project: 77 Mk2
2025/06/25 16:58:54
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Your making progress though Deano. Main thing is not to walk away from it for too long. Sounds like the pesky rust spot would have kept you up at night which I fully get.
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/04 14:01:09
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some more little jobs, just nice to get ticked off. These sun visors were really manky before I cleaned them with washing powder and a stiff brush. Against the new headliner though, they still look average, so will instead get a respray in black vinyl paint when I do the brown doorcards. I'd never taken much notice of sun visor placement in a van, and despite there only being 1 spot for them, and the screw holes all lining up in the roof frame, they definitely look odd and had me worried, so I had to pull the headliner back away to have a good look. Yep, thats where they go. They are MK1's though, and interestingly identical, not handed.  That gave me the chance to redo the front roof panel, covering it with scrim foam stopped much of the creasing in the pics. I'm expecting the window rubber will improve much of that again around the opening flange. And the final rust repair done. I'm beginning to hate welding upside down. Marty's pod got a Raceworks oil pressure gauge. Apparently you can set low oil pressure warning on it. And choose from a variety of funky led colours.   My windscreen guy has been off with the flu for a week. Next job is to look at replacing the thin coil signal lead which broke off the distributor when installing the oil sender. Then maybe fill brakes with fluid and see how many leaks we have.
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PartTimeMK2
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Re: Another Escort Van Project: 77 Mk2
2025/07/04 18:22:12
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Real chance of this vehicle being ready soon
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MarkA
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Re: Another Escort Van Project: 77 Mk2
2025/07/05 16:54:15
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Looking good Deano. I know what you mean with the visors. I have done a double take before too. That would be an electric oil sender? Good luck with the brakes. Is it just the standard front/rear circuits from one master?
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/08 13:32:35
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yes the gauge kit came with electronic sender, so no oil tube make it neater. I copied the standard brake layout using the one master and 2 circuits, and managed to get the std footpedals to clear inside with the wheel woks, although there is not an abundance of space. Just adds to the novel steering ergonomics of the van. The new windscreen is in, and the installer did a great job, I'm very happy how it came out. Some tricks I picked up, heat the locking strip in a bucket of hot water, soapy water to install it, and on the top corners, use a heat gun to soften still to get it flexible enough. It can be overheated though apparently and melt. The rubber join was centred, so too the chrome trim:
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/08 13:37:08
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The old wipers look a bit shagged, and have just have enough splines on the spindles to grip, but not for long. Looks like my rally sticker covers up the wiped area, so better leave that off till after the rwc I reckon. Bugger!  I hung both doors back on, having the screen done proper makes it feel like progress has been made, just a bit.
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PartTimeMK2
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Re: Another Escort Van Project: 77 Mk2
2025/07/08 18:01:17
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That installer did an awesome job, it looks great! Nice tips on the install too, where did you source the new screen from?
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/09 12:57:30
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the installer was just a local guy who does alot of rods and old schol stuff. I got him to source the screen, and the locking strip, I supplied a rare spare rubber. I figured if it was accidently cracked on installing, it wasnt going to be because i'd supplied a w/s with a fault. Price was $350 all up, although I did give him an old interior mirror I had, Falcon of some sort.
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:00:21
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I had a week off from the car and work, with the flu for this year. With the windscreen in, and while I'm still playing with wiring, the existing dashpad looked abit average. It was a fibreglass repro that had been recovered by someone, and had wrinkles, and I thought "Ï can do better than that" despite never recovering a dash before. How hard could it be? So off with the old skin; and the old contact adhesive remnants:  and recovered using auto vinyl I bought to so the seats with:   I'm pretty happy with how stretchable the material was, and how it turned out. Each side of the cluster shroud was tricky, and the above pic shows the worst bit. If I did it again, I'd probably have a go building up/out the curves a little on the dash itself with some filler, just to make it easier for the vinyl to not have to stretch as far. At least it has none of that plastic skin with brittle foam underneath to crack, especially in these spots.
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:02:52
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couple more pics:  And one with it fitted. Probably doesn't look much different in the pics than before!
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:10:20
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Then the instruments surround and dash panels looked shabby, so needed a makeover:   These were all showing 40+ years of suntan, and I wasnt sure how to revive them. In the end, I had some Duplicolour Vinyl spray cans that where for the brown door cards. Ended up being my ideal amount of gloss, without filling the fake grain details with paint. I taped up the binnacle surround, and redid the silver strip detail also. Apart from some overspray, this came out well too, and doing all the masking up seemed to suggest the black had stuck well to the plastic parts.
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martymexico
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:30:21
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Fantastic job on the dash... Do you want another to do ?
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:39:36
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Somewhere along the lines the thin wire from the condensor to the coil has died off completely. Its a bit had to see in the photo, but I dont think it can be fixed.  Looking at prices of a new condenser, and points, a cap, rotor etc, I figured maybe it might be time to go to an electronic conversion instead? Yesterford have a $95 kit, so I was going to buy a new coil and cap, whilst I was at it. Only drama is, ideally I'd hope to be able change it over without significantly changing the static ignition timing. The engine has a new cam kit installed yet to be run in, as it's currently set, and theoretically should all be timed ready to start from the engine builder. If my wiring is ok of course!
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deano
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Re: Another Escort Van Project: 77 Mk2
2025/07/21 13:46:02
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Actually Marty, I would be open to do dashes it was very rewarding, and I think I could do better job second time around! Only drama is, I prob wouldn't want to count on the material I have on hand to do another dash yet, as i'm not sure if I will end up resewing the seats and possibly the 2 door cars and footwell panels as well, or just the seats. I thought you were going to go flocked!
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