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Paul's Mk2 RS2000 project - Now going ZETEC!

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PeterM
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/22 08:26:21 (permalink)
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Why would passing an emissions test be difficult?
These cars had to pass ADR27A in 1979.
Today's fuels burn much cleaner.
The efi system will ensure cleaner burning of the fuel than the OEM carburettor.
If issues are likely program the efi to the lean side to pass the emissions test.
After the test reprogram to what you want.
 
I am going down the same path with a turbocharged 2.2 litre Escort engine with programmable efi.
I expect the engine to have far less emissions than the standard 2 litre engine originally fitted to the car in 1980.
 
:)
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/22 17:18:01 (permalink)
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Hi Peter.
My thoughts exactly .
However it's how the states' regulating body interpret the regulations applicable when performing an engine conversion and the conditions that must be met when applying to do so. It gets muddy with later engines as some impose the emissions that apply to the donor engine and not the car which can make it more difficult to go with non OEM gear.

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Paul
lee_doidge
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/22 17:27:25 (permalink)
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That was my understanding as well. You have to meet the emissions of the engine you are using not the car.
That said so many of the rules seem to be open to interpretation. For my exhaust I had a catalytic converter
added as the Zetec had one from factory. Whether anyone took any notice of it or not can't say.

Flighter
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/23 19:33:45 (permalink)
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Unfortunately it's not just a matter of leaning the engine out. For instance, although that will reduce HC, it does so at the expense of higher NOx. It's a balancing act. That said, fuel injection on a more modern engine with a catalytic converter should easily pass ADR27A. IMO that is all that an Escort should be expected to pass, after all, the authorities will accept a Pinto, so why not something cleaner?

WTB: Recaro seat - any condition considered
 
 
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/23 20:36:48 (permalink)
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I’m just gonna do what I’m told 😉.
Hoping it all goes to plan.....

Cheers

Paul
Matt75
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/07/26 17:50:36 (permalink)
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Great to see it progressing mate
 
 

 
My 4 door MK II Resto
http://www.classic-ford.org/cfp/tm.aspx?m=37623

RS Owners Club Victoria Committee Member - http://rsocvic.com/
 
 

Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/08/16 22:02:47 (permalink)
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Fuel tank is finally in after much procrastination in how to securely position the tank approximately 30mm lower at the front to accommodate the additional height of my custom fuel pump arrangement. Ended up fabricating standoffs that incorporate the original mounting hardware plus an EB Falcon fuel pump cover plate to finish it off.

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Paul
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/07 23:19:02 (permalink)
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More progress.
Finished the fuel and rear brake lines. As I'm running a dead head fuel system I only require a single delivery line. Also installed the front brake lines and terminated the lines to the pedal box fittings. Have made allowance also to run a hydraulic clutch as I'm still yet undecided.
As I want to omit the speedo cable for an electronic version I don't want to butcher my RS dash to house an updated speedo so I picked up a set of VDO gauges for the right money and although tight, they should all fit nicely. I know they're not everyone's cup of tea but I have a few other mods as well to make them look a little different. At least I will have a set of reliable gauges and as a bonus the fuel gauge suits the Escort 90-10 ohm sender .
 
post edited by Paul Dunstan - 2018/09/07 23:30:18

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Paul
martymexico
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/08 19:38:54 (permalink)
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Impressive job on those lines mate, well done
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/08 22:03:37 (permalink)
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martymexico
Impressive job on those lines mate, well done

Thanks Marty. Took a while but happy with the result.

Cheers

Paul
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/16 21:38:48 (permalink)
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Doing a few things in the background in preparation to begin the engine work. I've never been happy with the Dellow Toyota W50 5 speed conversion as it never really worked correctly in the previous car (mated to a Pinto) as the clutch could never be adjusted correctly. It either slipped or would never "de-clutch" sufficiently to engage gears at standstill (reverse / 1st etc). I feel this was due to not having sufficient room to allow for the clutch and release bearing stack height which would have the clutch release bearing pre-engaged with the clutch the entire time. Add to this the miss-matched geometry of the Ford release lever and the Toyota box which never really had adequate travel to fully de-clutch. Obviously doing all the math I have confirmed that this is in fact the case now using the Zetec and I need to either change or modify the current arrangement.
Hence I'm looking at going to a concentric hydraulic release bearing arrangement as this has far more scope for modification to suit my combination as I'm not bound by the mechanical clutch cable. Adding to this the pedal height can be lowered to match the brake and accelerator positions and still have adequate travel to operate the slave through it's effective range.
So, that means I need another outlet from my pedal box through the bulkhead - good thing I planned ahead 
I have a bracket ready to mount to the chassis to secure the flexible hose from the slave which I will the connect the hardline (once I figure out the correct length and flare it).
post edited by Paul Dunstan - 2018/09/16 21:53:48

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Paul
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/16 21:48:18 (permalink)
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lee_doidge
That was my understanding as well. You have to meet the emissions of the engine you are using not the car.
That said so many of the rules seem to be open to interpretation. For my exhaust I had a catalytic converter
added as the Zetec had one from factory. Whether anyone took any notice of it or not can't say.

Hi Lee
If you look at the updated SA Gov website they have added a heap of PDF documents interpreting the Codes of Practice regarding vehicle modifications. From what I see the current view of the authorities is that any car pre Jan '86 only has to pass the basic emissions test - post Jan '86 is where it gets harder!
https://www.sa.gov.au/topics/driving-and-transport/vehicles/vehicle-standards-and-modifications/engine-and-exhaust-modifications
 

Cheers

Paul
martymexico
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/17 10:45:33 (permalink)
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Celica box, ah yes... Mine has molested starter threads in the housing and hard to get to with zetec in place, it'll be coming out for helicoils . With the clutch throw business, I think I machined up a longer sleeve on mine and that rubbish spigot bush I got (also one for you back then) disintegrated while sliding the box up to the motor so I machined a new steel one... Not sure how long it will last when operational but better than Dellow ...
Paul Dunstan
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/17 19:58:42 (permalink)
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That spigot bush is not giving me any confidence!

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Paul
martymexico
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Re: Paul's Mk2 RS2000 project - Now going ZETEC! 2018/09/30 20:11:47 (permalink)
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Found a pic after mine obliterated it's self, I made a steel one, whether it works or not...

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