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Panko's 1975 Mk1 Escort sedan (take 2)

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Drewdog
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/16 19:16:12 (permalink)
+1 (1)
Good stuff, sounds like you're doing everything right, should pass with flying colours... Bet you're hanging to get officially on the road...
Cheers Drew.

GT Cortina Project "The Ugly Duckling"
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Panko
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/16 19:23:40 (permalink)
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oh **** yeah I am. 
 
so is my best mate haha. he runs 2 classic minis, usually i drive whichever mini he isn't. he's hanging out to take take the escort and his mad worked 1360cc Cooper S replica :P 
 
the only thing i am a little unsure about is the rotors. they are dam expensive to replace with new ones, so I've got 2 second handers. 1 of mine is rooted, and 1 of the second handers are a bit average. I'm hoping the brake place will be able to machine up 2 good ones. 
#17
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/22 16:10:44 (permalink)
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Ive made good progress this week. Not much more to do now. 
 
sway bar with fresh subframe black paint. 


 
sway bar, new control arms and tie rods fitted. 
 

 
steering column dropped to repair the steering coupling 
 

 
steering coupling repaired, cleaned. looks nearly new 
 

 
interior all back together 
 

 
discs freshly machined up 
 

 
new springs 
 

 
bit of height difference. apparently only 1" lower when in the car...we'll see lol 
 

 
old vs new. just goes to show what some cleaning can do. all I've replaced on the "new" strut is the springs. the shock inserts are the same, all the rubbers (shock sleeves and bumpstops) tops and all are the same ones, just been thoroughly cleaned. 
 

 
passenger side back together, and thats where i had to leave it for today, as i have to go to work shortly. Turns out you can't put the struts back in with the sway bar installed, so i had to remove it from the car entirely again 
 

 
more to come tomorrow  if all goes well, it will be on its wheels by tomorrow night. 
#18

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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/24 22:10:37 (permalink)
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Well today went well. i finished everything i needed to get it driving again. 
all the brakes are in and working...the brakes are awesome in it haha, and they haven't even bed in yet obviously. 


 
now, before i took this photo, i ran into some trouble...
 

 
chop chop 
 

 
 
clearance issues. 
 

 
so i lowered the car, and even with the 13s on, it was grabbing the front corner of the guard. silly design. when Ford released the Lotus Twin Cam Escort, they actually trimmed that corner off. so i had to do some massaging 
 
vvv this is the final result of my home attempt of massaging the guard. Ill get them all rolled properly when its registered, especially if i want to fit the 15s on. I've also discovered that the 13s are actually 24mm oversized diameter, compared to the factory 12" tyre size. so that wouldn't be helping with clearance. 
 

 
anyway, once i got that sorted i put it back in the garage on stands, hooked up the last of the brake hoses and and bled the brakes, then corrected the front end alignment so i could at least drive it (its going in for a front and rear end alignment tomorrow morning) 
 

 

 

 
 
 
 
#19
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/25 08:25:43 (permalink)
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Well i already own the 15s. Ive had them for ages. They are alloy Saab interceptors. Lighter than the 13 steelies. When i can afford to spend more money on it, ill consider some 13s. But expensive.

Ive just left the car with tyrepower to do the alignment, he confirmed the tyres currently on are 23mm over sized :( that'd explain why it rubbed. So thats frustrating.
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/25 13:31:20 (permalink)
+1 (1)
the old guard rubbing chestnut.....
you could always space out the sway bar a bit and give yourself less caster if you don't want to massage the guard.
 
#21

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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2016/10/25 20:03:46 (permalink)
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yeah Gazz i was looking at that earlier today, and thinking exactly that. 

The tyres on the 13s are 23-25mm oversized. if they were correct that would've saved me from having to massage them. however to fit the 15s on, i was planning to roll the front and rear guards as a preventative measure. the rears shouldn't scrub with 15s on, but the fronts they most likely will. so the guard rolling would be a preventative measure. 
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 11:50:26 (permalink)
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wow I'm way behind with updates on this. 
 
so much has happened since i last updated. in short, she is now registered :D :D :D 
 
ok i better post some progress photos to fill you all in :P 
#23
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 11:56:24 (permalink)
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So the next piece of the puzzle after rebuilding the front end was it failing RWC due to sill damage under the car :( 
 
$600 later to a mate of mine who is an old school panel beater, and it was sorted. 
so you can see the factory jacking point in the background where the rubber bung is. the sill should be level across there, with the half moon cut out lining up wiht the factory jacking hole in the chassis. 
 
the road worthy guy reckons its pushed the floor up, on the other side of the sill, between the sill and chassis. this is not the case, the floor naturally rises behind there anyway, but he is convinced this damaged has caused the floor to go up. 
 

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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 11:58:58 (permalink)
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Rod came round and got started on the sill repairs. He got the body pulled down pretty close to right, but it wasnt until later in the day we realised how bad the seams where, further in. So, the car is going on a bit of a holiday to Rod's workshop in a couple weeks to have all the repairs done. We discovered a little bit of rust around the damaged sills, so that'll all get cleaned up properly. 
 

 

 
one bent sill trim to be straightened. 
 

 
passenger side before...
 

 
passenger side after
 

 

 
Driver's side after...
 

 
 
This is where we left it, because we soon after realised the problem area was further in. 
 
These seams are what we are concerned about. 
 

 

 
for reference, this is what the seams are supposed to look like. This is a mate's Mk1 4 door. so the seams should be flat, or parallel with the body line of the sills, or close to. 
 

 
 
#25
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 12:01:45 (permalink)
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These next few photos are from my panel beater and a thread he has running on another forum I'm apart of. 

We moved the XB coupe to another workshop for him, so he could fit the escort in :) 

So it could go for a ride and this could take its place

#26
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 12:03:19 (permalink)
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**from Rod's thread**


The misalignment of the sill on this side was most likely always like this from factory, it has green on the face that should be covered and the spot welds hadn't been tampered with.
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 12:04:34 (permalink)
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If you track the bottom edge of the seam there you can see it's now essentially straight. I trimmed the excess away so it looks more correct. 

On the other side, I had to work a lot harder to get the seam to come down but got there in the end. Also had to add some metal back to the edge of the outer skin with weld to create a straighter line.

This was all filled up and smoothed out. Then primed and painted up in flat black, trims reinstalled. 

Did the top lip in flat black too because of some surface rust and paint chips on the edge.
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 12:05:38 (permalink)
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Other side

 
#29
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Re: Panko's 1975 Mk1 Escort sedan (take 2) 2017/01/11 12:07:16 (permalink)
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now, after getting all this sorted, the guy who was doing my RWC decided to go away on holidays until the 12th of december...yet another setback. had to wait 3 weeks then for him to come back and finish the test for me 
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