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Phil's Cortina

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Phil
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RE: Phil's Cortina 2011/05/28 18:45:33 (permalink)
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Hopefully it comes up ok...looks good on paper but the proof will be in the pudding[:p]
Phil
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RE: Phil's Cortina 2011/04/06 00:35:27 (permalink)
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A few more phone pics...the pistons and rods are now united...although may need to be seperated again to open up the rod bigends another .001" to help reach the desired clearances. Almost there





Mickas
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RE: Phil's Cortina 2011/04/06 07:54:52 (permalink)
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Teflon coated??

Phil
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RE: Phil's Cortina 2011/04/06 09:31:16 (permalink)
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Not sure if it is actually teflon but is a friction modifying coating. It is std on Cosworths new piston designs.

Cheers,

Phil.
Phil
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RE: Phil's Cortina 2011/04/06 18:41:01 (permalink)
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Made a bit more progress today, front crank seal carrier and aux shaft seal carrier fitted, oil gallery plugs installed, cleaned up some parts for zinc plating, fitted one rod and piston temporarily , fitted up std pulleys ready to fit timing belt for deck height checks and piston to valve clearance checks. Fitted internal block breather shield. Modified waterpump to clear long studs.



KIZZA
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RE: Phil's Cortina 2011/04/06 20:59:16 (permalink)
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Absolutely nuts Phil. love it.

fehlbie
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RE: Phil's Cortina 2011/05/06 12:57:44 (permalink)
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Looking great Phil, good to see some more progress. Just one thing you might want to check with your rods, when my engine builder checked one of my argo rods for my zetec, it had a slight twist big end to little end. Argo were very good about it and replaced it, but it is worth checking.
Phil
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RE: Phil's Cortina 2011/05/06 13:37:22 (permalink)
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Cheers Guys

No issues with the rods thankfully, it amazes me how well finished things are these days...the pistons were perfectly matched to the gram, the rods are perfectly on size...down to 10ths of a thou, the crank is spot on size for the bigends and mains, also down to the 10th of a thou.

It still suprises me how long it is taking to do the assembly...by the time everything is triple checked each step takes 4-5 hours[:u]

Hopefully it results in many trouble free reliable years of usage[%]
Phil
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RE: Phil's Cortina 2011/06/13 12:53:27 (permalink)
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Its almost done[:p]

The bottom end is now just waiting on the rods to be surface ground to create a little more side clearance...then just to install the pistons and rods and close it up. The piston to valve clearances are also checked and all ok, the new inlet cams have close to 50% more lift than stock cams which created some concerns about whether the new 37mm inlet valves would clear the pistons and if the lobes would clear the head. If all goes well, should be done by the end of next week, then just to paint the block and get it in the car
Mark
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RE: Phil's Cortina 2011/06/13 16:23:47 (permalink)
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Fit the engine and drive? What other things need to be done?
Phil
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RE: Phil's Cortina 2011/06/13 21:39:46 (permalink)
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quote:
Originally posted by Mark

Fit the engine and drive? What other things need to be done?



The head still needs to be built...custom guides, porting, larger valve seats, some welding in the chambers etc, otherwise just the seat retrim to be finished

Then its on to this little beauty[%]

Rust free and straight...will be restored original with GT options



Mark
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RE: Phil's Cortina 2011/06/14 15:04:40 (permalink)
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Yes it will be a beauty...
Phil
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RE: Phil's Cortina 2011/06/17 22:25:40 (permalink)
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The bottom end is finished Well the assembly is at least[:p] Next is to deoxidine the outside and get it painted up...will be interesting to see how a 200 block looks in 'Nitro'







Phil
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RE: Phil's Cortina 2011/06/23 18:58:42 (permalink)
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The bottom end is now the closest it has been to the car in 3 years[:p] It has moved from Windsor to Campbelltown[(#)]

Today other than picking up the bottom end, I dropped of a heap of parts for powder coating...tomorrow night I will start masking up the block for etch priming

There should be some nice pics coming soon
T_Mark
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RE: Phil's Cortina 2011/06/23 20:36:45 (permalink)
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Alright!
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