After buying the escort and driving it round till i finished school the world of BDA escorts and Zakspeed cars really began to get my attention.
I had big ideas of 6 linked and fully adjustable suspension, large diff and trans tunnels and stripped interior. This coupled with me joining the army has lead to the escort sitting lifeless for the past year and a half while ive gathered parts.
1) Diff conversion
I chose a Ford Courier/B1600 diff from a 78 model gave it a test fit and all seems well. The spring saddles are near identical and it ends up being 20mm larger Escort being 1350mm and Courier/B1600 being 1370mm.
I then proceeded to take the diff apart to inspect it and was pleasantly surprised to find it has huge grease packed semi floating hubs
I then had to get the big 6 stud face machined down to accommodate my sierra cosworth rear disks with my Laser TX3 rear calipers.
Next up was the 4.1 LSD diff head from a later model courier with the 2600cc G6 engine.
It required some mods to fit... well maybe just a kiss to the housing with the angle grinder.
Time then came to put it back together
Grease her up.
Wack her back together then done
Its nice and tight and diff head turns freely and as it should.
J-W-G