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jpayne
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Re: Progress 2015/07/04 20:09:52 (permalink)
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Thanks NQRS,
today's effort,6 dial dash going in so I previously cut the standard dash ready to modify nearly a year later finished it...
Before:

After:



and some holes filled


 
JP
jpayne
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Re: Progress 2015/07/28 21:22:04 (permalink)
+1 (1)
got to play with the escort today, checking the harness still fits and where it might bolt up...still need to weld in the plates etc for that.
then decided to get it on the floor so I can fit the arches. Need it at ride height to align wheels.
They are along way back...which may not be a bad thing?

but centered

and it looks like the arches will fit without additional widening
replaced the front falcon studs with super long ones and 20mm spacer

and the front wheel fits well

needs bringing forward a long way though...not sure I have enough length in the compression strut? probably a relatively easy fix with new tubular struts!

I also ordered underbody paint today.

JP
krt10
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Re: Progress 2015/08/02 17:40:54 (permalink)
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looking good mate

jpayne
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Re: Progress 2015/08/03 19:37:26 (permalink)
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cheers mate, It will get there one day I hope when the distraction is finished

 
JP
jpayne
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Re: Progress 2015/08/11 21:57:29 (permalink)
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Got it setup on a raised platform today ready for alignment and arch fitting.
got the wheels pretty close a mm here or there to fine tune later but good enough to fit body panels too.
Looks like I need to make longer compression struts though as I'm obviously running way to much caster or the measurements for the comp strut brackets were advised wrong?
so old front panel needs a bit of work

Having been cut and hacked about a few times and full of filler

So I turned it into a pile of old misshapen steel parts on the floor

before I trial fitted the new inner radiator shroud and intercooler

New front panel

and checked if the guards fit, which is nice that they are pretty close


Cheers

JP


jpayne
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Re: Progress 2015/08/11 22:05:32 (permalink)
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Can anyone see a reason why I shouldn't fix the front panel in place on with steel rivets rather than spot welds. Would make fitting the intercooler and future work much easier.

Judging by the 12 spot welds across the top and 3 along the bottom the panel is just decorative anyway.

JP
 

jpayne
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Re: Progress 2015/08/16 15:47:53 (permalink)
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Thanks guys,

spent a bit more time up there, got it up on 'blocks' so I can dummy build it
front suspension nearly all together have new sway bar brackets to suit comp strut sway bar which mounts the bar further back. need longer drop links too as the front arms are so wide

fitted the brake reservoirs and that all works great, good access below to screw in the flexible lines.
dropped engine in alone, couldn't get engine and gearbox in in one go even without the front panels

\
and now for the tough question.
Does this arrangement look like a bad idea...especially if the oil cooler is between the intercooler and radiator?

Going to have 90 degree bends welded onto the intercooler to minimise rubber stuff
I can get it all to fit with minimal cutting if I mount it all this way. failing that its finding a place for the oil cooler? under the front arch or behind the crossmember cool side? or radical cut to passenger floor to scollop an underfloor duct and mount it there!

JP


jpayne
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Re: Progress 2015/08/24 22:15:27 (permalink)
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 I made some big holes today



and some infilling. I joggled the edge of the hole to get a nice flush finish. Should I spot weld every 20mm or spot weld and fully seam?




JP
post edited by jpayne - 2015/08/24 22:22:44
BUZ440
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Re: Progress 2015/08/25 17:05:52 (permalink)
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The coolers and radiator look reasonable but what fans you going to run, and how, also how hot is it going to get? I was pondering the same on the Cortina

NISROLA - 1976 KE30 Two Door

BUZ440 - 1966 Mk1 Cortina

Free yourself from engine racism!
jpayne
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Re: Progress 2015/08/25 19:13:55 (permalink)
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Ive resigned myself to a bigger wider, taller deeper radiator and cut the new steel panels to suit.
will be using an engine side fan (pull)
 
JP
jpayne
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Re: Progress 2015/09/15 11:56:44 (permalink)
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8 weeks and twice the money for a guess at a working radiator from PWR and or ADRAD had me on the PC last week
3 days later this arrived nicely packed and appropriately priced and proven to work and fit...Oh and half the price of the locals


also my favorite photo of the week

and welded the arches on after joggling the original arch so have a nice flush panel joint to finsh!

also machined 15mm of the back of the rear wheel centers to fit! +40 offset

JP
hopefully have the front panel in this weekend after trimming to suit new alloy goodness and then onto paint

jp



jpayne
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Re: Progress 2015/10/07 22:33:52 (permalink)
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It has a face

and a radiator/intercooler combo which fits

its a big hole

and I like this photo

cardboard header tank and overflow in one

JP


BUZ440
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Re: Progress 2015/10/07 22:43:11 (permalink)
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Coming along well mate, nice

NISROLA - 1976 KE30 Two Door

BUZ440 - 1966 Mk1 Cortina

Free yourself from engine racism!
jpayne
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Re: Progress 2016/04/25 22:16:32 (permalink)
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thanks buz440
subazuki now running time to turn back to the escort
before

during

after

all major welding is done...i think.
JP
jpayne
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Re: Progress 2016/05/09 15:27:49 (permalink)
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So nothing like a bit of pressure.
90% chance of returning to the UK in September...so car has to be finished, and stored before September 10!
seem to recall doing the same last time. fool!
so why not spend the previous weekend in Melbourne for 4 days and mothers day at the zoo with my 13 month old and her mother!
but I got 4 hours done on Saturday after dads play group...oh **** im ****ed!
Managed to fill this hole as a recess for the seat front corner as its moved across towards the centre a fair bit



and then made these infill parts for left and right

and stripped too much filler from this part...and hey presto it actually does have a crease above the sill which is firstly straight, parallel and secondly sharp...unlike it did before. the Fiber arches over the top of steel meant the filler on this corner was thick and obviously erroneous.

Also having a custom header tank and swirl pot welded up as I type so another piece of the puzzle sorted.
Only a few small parts to make and weld on then paint process. I might farm the rear arch blending out to a professional as I still have to finish the kitchen renovations too!!!
Dumbass.
JP
post edited by jpayne - 2016/05/10 23:44:45
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