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Hot!Yellow RS project

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beshy642
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Re: Yellow RS project 2013/07/15 11:45:52 (permalink)
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Looking good mate always liked the yellow good to see a few Rs4doors coming out if the wood work lately
#16
Drewdog
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Re: Yellow RS project 2013/07/20 18:16:56 (permalink)
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Spent the morning cleaning up a few welds and then started what we thought would be the most harrowing bit of welding so far, the bonnet, Its a beaut, straight and rust free but someone (me) drilled holes in it for bonnet pins a few years back.
All went well though, cleaned it to fresh steel and then with a block of aluminium underneath welded it first go with no warping or blow holes, stoked

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GT Cortina Project "The Ugly Duckling"
#17
Drewdog
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Re: Yellow RS project 2013/08/24 19:51:36 (permalink)
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It's been a couple of Saturdays out of the garage working for the man to help fund my new panels.....
Back into it today though, drivers footwell is done, had to make it in three pieces to get the bends right, most of the day was spent trimming, beating, welding then repeating, needs a grind on the outside will do that in the evenings, not too fussed about under the carpet...
Working on the bonnet during the evenings too, dents came out no worries, ground the bonnet pin welds they took a tiny smear of bog to finish....
Stay tuned, no work tomorrow either so the passenger footwell is next
 
post edited by Drewdog - 2024/01/05 20:22:44

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GT Cortina Project "The Ugly Duckling"
#18

Drewdog
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Re: Yellow RS project 2013/08/25 17:56:14 (permalink)
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 Got the passenger side done today, once again in three pieces to get the bends right. Got some grinding to do during the week though. Satisfying job, my panel beating and weldings getting better and I've saved a ton of money, almost fainted when I saw the price of a whole new bulkhead, although it hasn't been painless, haha got plenty of holes in me from hot metal falling down my sleeves, in my boots and hair
post edited by Drewdog - 2024/01/05 20:23:34

GT Cortina Project "The Ugly Duckling"
#19
BryanS81
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Re: Yellow RS project 2013/08/25 23:16:57 (permalink)
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Now that you have done those repairs, i think you should come and do nearly all the same to my yellow 2dr RS....uncanny how they all seem to suffer the same fate!!

RSOC Victoria Member
 1979/08 2dr mk2 Monza Red RS2000 Auto
1980/05 2dr mk2 Lemon Lime RS2000(in desperate need of a big Resto.....)
4dr mk2.....Donor and Tig welding practice car
#20
Drewdog
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Re: Yellow RS project 2013/08/26 18:57:39 (permalink)
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Cheers Bryan, yeah you can see exactly where the water has run down the bulkhead and pooled on the floor... You never know I may take you up on a working holiday Going to invest in a welding jacket though, pulled up pretty sore this morn.... On to the top of the bulkhead next weekend..........

GT Cortina Project "The Ugly Duckling"
#21
Drewdog
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Re: Yellow RS project 2013/09/01 15:41:04 (permalink)
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Bulkhead, trans tunnel to heater done this weekend, wiring is running down the chassis rail now so I've filled that hole too. Still have to do the holes for the heater, aircon and wiring but I'll do that in the evenings. Top panels have arrived so the guts of the heater plenum and final trimming down should be the last of the fabrication, stoked I can see the light at the end of this bodywork caper

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GT Cortina Project "The Ugly Duckling"
#22
Drewdog
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Re: Yellow RS project 2013/09/08 19:54:51 (permalink)
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Got my panels to do the top of bulkhead and heater. One side done this weekend, would've done two days on it but had to go to work to help pay for them Cut the top panel short so that I didn't have to re-align the bonnet hinges, dubious feeling cutting up a couple of hundred bucks of new panel..... Can't wait to get back into it next weekend ...........

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GT Cortina Project "The Ugly Duckling"
#23
hak073
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Re: Yellow RS project 2013/09/09 10:34:45 (permalink)
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Awesome work Drewdog. Looking much better now.
Keep the pictures coming too, its always interesting to see these cars get fixed up.
#24
mud
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Re: Yellow RS project 2013/09/09 12:32:09 (permalink)
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Nice feeling to see that old rusty metal gone. I admire you guys who can do your own body work. I hope to learn, one day!

Tar's for getting there. Dirt's for racing!
#25
Drewdog
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Re: Yellow RS project 2013/09/10 19:32:43 (permalink)
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Thanks for the encouragement guys, it's spurred me on, so much for waiting until next weekend, I did the other side of the bulkhead last night and the heater bowl this arvo. Horrah!!!! that's the body done now, kicked back with a beer and just looked for a while This has been a very rewarding part of the project for me, time to move on though, looking forward to doing a final test fit of all my goodies, building an engine and after 17 years painting it for the last time......
Stay tuned Drew...........

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GT Cortina Project "The Ugly Duckling"
#26
Drewdog
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Re: Yellow RS project 2013/10/20 14:04:22 (permalink)
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It's been a few weeks now so I thought it was time for an update....
With the welding finished I pushed the car out into the open for the first time in a while, it's covered in primer patches but looks much better for the rust repairs. Floors have been painted using POR15, they're not wrong when they said to use gloves, that stuff doesn't come of your hands in a hurry
Ran the wiring through the new bulkhead, made a the cut-out for the fuse box and plumbed the washer bottle up under the guard. Test fitted the air con no worries just need to work out a couple of wires now.
Prepped the bulkhead cover ready for a coat of vinyl paint, it was all there but took a fair bit of glueing to tidy it up, shouldn't be noticeable when I paint it.
Been cleaning, bagging and tagging the last of the interior parts, console came up a treat with the am/fm radio and a/c switch, need to paint the ash tray but that'll be done with the rest of the car so theres no colour difference....
Phew, so that's the progress.... haha nice to have greasy hands again rather then welder splatters down my sleaves and in my boots
Onwards and upwards, stay tuned..........

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GT Cortina Project "The Ugly Duckling"
#27
sundowner
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Re: Yellow RS project 2013/10/21 20:01:04 (permalink)
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good work mate shes coming along nicely, im a fan of the standard radio...
 
cheers for the lock ring gave it a quick panel beat and got it in car, with the tank,
 
hopefully i have a reason to test if it leaks soon


#28
Drewdog
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Re: Yellow RS project 2013/11/16 14:57:11 (permalink)
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Engine time......
Ok, got the engine back in this morning, double checking the wiring, mounting up the aircon and sorting out the fueling for the  IDF's. Had the compressor checked, got a modern alloy condenser and new gas bottle. Got a mobile hosing guy who can do the plumbing. That'd be the first time I've paid someone to work on it for me.....
The engine planning and collecting has started, the IDF manifold and alloy sump/ pickup has arrived.
I want to save the matching numbers block so on the lookout for a second hand pinto to rebuild now.....
Another saturday morning well spent............... 

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GT Cortina Project "The Ugly Duckling"
#29
SaggaRS
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Re: Yellow RS project 2013/11/18 18:42:48 (permalink)
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A bit jealous about the aircon! I was wondering a while back if I should start chasing all the bits and pieces for it.
Once you start putting some of these cars back to standard, and sourcing all the parts that were ripped off you seem to get the bug for all the factory extras!
Lucky to have the FM radio! I could only find an AM.
 

CheeRS Shaul,

1980 MKII RS2000
http://www.classic-ford.org/cfp/tm.aspx?m=16455
#30
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