Go back to home

Ford Courier Diff WILL fit

Page: 12345.. > >> Showing page 1 of 6 - Powered by APG vNext Trial
Author
JET-6
Enthusiast
  • Total Posts : 109
  • Scores: 0
  • Reward points: 1300
  • Joined: 2011/08/01 11:02:49
  • Location: East Gippsland VIC Australia
  • Status: offline
2005/09/18 20:18:07 (permalink)
0

Ford Courier Diff WILL fit

Just measured my spare diff for my ute, 937mm spring centres(close enough) and overall from outside of drum to outside of drum 1370, but it has 10mm spacers either side behind the brake plate, ill get it out tomorrow and make sure im right and repost to tell you.

These diffs are 31 spline and easier and cheaper to find that hilux, but maybe heavier

Matt
#1


78 Replies Related Threads

    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 00:45:33 (permalink)
    0
    Yes but there rare(i think, ive owned my ute 15 years and always had a spool/locker), spool/lockers are easily made, i want a locked diff anyway
    #2
    gtmk1
    Enthusiast
    • Total Posts : 4
    • Scores: 0
    • Reward points: 0
    • Joined: 2011/08/01 11:02:49
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 18:26:07 (permalink)
    0
    Current model Ford Courier\Mazda Bravo come with a LSD in the four wheel drive models as standard. So should start turning up in wreckers.
    #3

    yellowesky
    Enthusiast
    • Total Posts : 5
    • Scores: 0
    • Reward points: 0
    • Joined: 2011/08/01 11:02:49
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 18:34:40 (permalink)
    0
    what year are these ford diffs from...? and do the spring plates have to be modified?

    cheers

    ezekiel.
    #4
    Phil
    Supporter
    • Total Posts : 1786
    • Scores: 35
    • Reward points: 4581
    • Joined: 2011/08/01 11:02:49
    • Location: Sydney NSW Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 19:02:38 (permalink)
    0
    Good find!It is always handy to know what will and wont fit
    #5
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 19:24:15 (permalink)
    0
    I have been mucking around with it today, its from 1982 model Mazda B2000/Ford Courier, I have stripped it down to do some more measurements.

    The overall length(outer axle to axle) is 1360 where a esky(MK1) is 1350

    The spring mount centre is 935 and my MK1 is 938, so yer its good to go, i have to get wider U bolts as the new diff tubes are 5mm wider(big deal) and the shocker mount plates have enough room to be slotted to suit the 5mm(2.5mm either way)

    The axles have semi floating hubs and can remove the axle and bearing assembly without losing oil from the diff, the bearing is fully enclosed and dont rely on the oil from the diff for lube, there packed and sealed from both sides(diff and outside)

    The big bonus with the axles is there is a dust seal for the outer seal, it has to be removed for the placing of the new studs, now that dust seal is riveted on with a PCD on the rivets of 4/108, so yer no need to re-mark it out, its ready to go with a slight re-drill.

    Got some machining to do tomorrow and ill get some pics up for you guys to inspect, next thing is to pick up my MK2 diff to swap the bakes over and ill keep the pics coming.

    Ill be doing a full write up once i get started into this whole car a little further

    Matt
    #6

    Phil
    Supporter
    • Total Posts : 1786
    • Scores: 35
    • Reward points: 4581
    • Joined: 2011/08/01 11:02:49
    • Location: Sydney NSW Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 19:41:11 (permalink)
    0
    quote:
    Originally posted by JET-6
    [br]I have been mucking around with it today, its from 1982 model Mazda B2000/Ford Courier, I have stripped it down to do some more measurements.

    The overall length(outer axle to axle) is 1360 where a esky(MK1) is 1350

    The spring mount centre is 935 and my MK1 is 938, so yer its good to go, i have to get wider U bolts as the new diff tubes are 5mm wider(big deal) and the shocker mount plates have enough room to be slotted to suit the 5mm(2.5mm either way)

    The axles have semi floating hubs and can remove the axle and bearing assembly without losing oil from the diff, the bearing is fully enclosed and dont rely on the oil from the diff for lube, there packed and sealed from both sides(diff and outside)

    The big bonus with the axles is there is a dust seal for the outer seal, it has to be removed for the placing of the new studs, now that dust seal is riveted on with a PCD on the rivets of 4/108, so yer no need to re-mark it out, its ready to go with a slight re-drill.

    Got some machining to do tomorrow and ill get some pics up for you guys to inspect, next thing is to pick up my MK2 diff to swap the bakes over and ill keep the pics coming.

    Ill be doing a full write up once i get started into this whole car a little further

    Matt



    Cool,I am sure quite a few people will be interested in this conversion[:p]
    #7
    s2k
    Enthusiast
    • Total Posts : 22
    • Scores: 0
    • Reward points: 4980
    • Joined: 2011/08/01 11:02:49
    • Location: Perth WA Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 20:52:23 (permalink)
    0
    If you have any probs ask Ash Morris. He's dropped one into the back of his RS turbo.



    Cheers
    Brett.
    #8
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 21:42:12 (permalink)
    0
    If it works as well as i hope ill be making a few and selling them on here at a very reasonable price, i can get my hands on these diff's as i have a Courier ute and have had it for 15 years, i know where all the spares are laying around


    Got the axle ready to machine tomorrow night at work, ill be doing one side at a time so i can measure off the other side as i go.

    Matt
    #9
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/19 22:30:53 (permalink)
    0
    Here are a few pics, just so you get my drift so far

    Download Attachment: IMG_5979.1.jpg
    26.05 KB


    Download Attachment: IMG_5973.1.jpg
    28.86 KB

    Download Attachment: IMG_5980.1.jpg
    27.33 KB

    Download Attachment: IMG_5976.1.jpg
    22.53 KB

    Download Attachment: IMG_5968.1.jpg
    26.2 KB
    #10
    Phil
    Supporter
    • Total Posts : 1786
    • Scores: 35
    • Reward points: 4581
    • Joined: 2011/08/01 11:02:49
    • Location: Sydney NSW Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/20 08:06:01 (permalink)
    0
    Nice!
    #11
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/20 13:41:32 (permalink)
    0
    Been playing around with the axle today, working out how to machine a minumal as posible to retain max strength, on the back where the studs press though(now 12mm studs) there was a raised edge where the seal used to sit, i had to either machine it right off or countersink the stud holes.

    This is not as easy as it sounded, i was going to have to make a vice to set it up on the paltform to flycut it with the mill, that was way to much mucking around, instead i set it up in a vice and carefully sliced the seal surface down with a 5" grinder, i know it sounds dodgy but this way the alxe has a lot more meat still in it as i only had to do 4 small moon shapes instead of taking a heap out with a flycut.

    Ill get pics up tomorrow after i do the machine work on it tonight

    Matt
    #12
    yellowesky
    Enthusiast
    • Total Posts : 5
    • Scores: 0
    • Reward points: 0
    • Joined: 2011/08/01 11:02:49
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/20 21:18:46 (permalink)
    0
    so this means these diffs bolt directly in no need to narrow down or nuthin?
    #13
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/21 01:56:21 (permalink)
    0
    That is correct, all you have to do is swap the brakes and restud the axles.

    Ive completed one of the axles tonite, ill get pics up tomorrow for ya's to look at, really quite easy if you have a lathe and some good tools!
    #14
    JET-6
    Enthusiast
    • Total Posts : 109
    • Scores: 0
    • Reward points: 1300
    • Joined: 2011/08/01 11:02:49
    • Location: East Gippsland VIC Australia
    • Status: offline
    RE: Ford Courier Diff WILL fit 2005/09/21 11:05:36 (permalink)
    0
    Ok one axle is complete, see pics, now just waiting for my MK2 diff to turn up so i can start with the braking setup

    Download Attachment: IMG_5989.1.jpg
    28.4 KB

    Download Attachment: IMG_5990.1.jpg
    23.4 KB
    #15
    Page: 12345.. > >> Showing page 1 of 6 - Powered by APG vNext Trial
    Jump to:
    © 2025 APG vNext Trial Version 5.1