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Perth Sierra Cosworth

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Big_Gav
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2009/08/01 02:33:32 (permalink)
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Perth Sierra Cosworth

Right.
I thought I would post a couple of pics up of my 86 3dr Cossie just as a bit of a reminder of the progress she has undertaken
I found it on Ebay back in late 06. It was in South Australia and the previous owner told me it was imported in late 87 by Ford Australia and given to Tony Longhurst to drive around in when he wasn't racing a certain yellow Benson & Hedges RS500. I actually got a chance to ask Tony when he was here for Targa West a few year back and he confirmed this to be true.... Doesnt reall mean much. Maybe that my car was professionally thrashed by a professional race driver! Yay? [88]
When I got it it was a basic Stage 3 engine with a chip, Grp A coil, -31 actuator, Grp A head gasket, 3inch exhaust, filter, 3 bar MAP sensor and a crappy Turbosmart bleed valve. But still the standard T3 turbo.


Few pics the first day she got home.




Those Billies are for sale by the way...




Funny thing was as soon as I had it home, I had a million things on my shopping list that I wanted pretty much straight away. didn't take long for the wheels and suspension to get here.
Bought the wheels from a place called Performance Alloys in Ireland. Their website claimed (and still does!!) free international freight!! After long discussions with them trying to get out of this, yes I know Australia is a long way away, I did have to pay... $40AUD! and they were here in 3 days! Hahah! Still cant believe that one. The AVO's came from Demon Tweaks and arrived soon after the wheels.







Soon after that, the standard radiator decided it didn't want to play no more. After a fair bit of keyboard reseach I contacted Pro-Alloy in the UK and purchased a 50mm alloy motorsport radiator and while I was there, a dirty great big 60mm RS500 intercooler with 75mm pipes.
Also did installed a K&N pod filter around here.









The quality of these things is really something else. Its very hard to imagine the dude that welded these up not smiling and singing the whole time!! They are just awesome products. You get what you pay for in this game thats for sure.


Interior was next. Nice Sparco Corsa seats with custom fabricated mount by me. New gear know with short shifter and a custom stick and boot surround that i knocked up. And the suede wheel. Finding a boss kit was a royal pain in the ass. Came direct from Italy in the end. Also installed the electronic boost controller here too with a few Defi gauges. All slid in the dash real nice with a hours and a few beers.








A few other bits and pieces that have gone on along the way.

New Bosch 044 fuel pump and new filter. I rewired the whole fuel system at the same time. Well worth the effort. I saw another 1.3 volts at the pump afterwards!



Bought this little mc²racing alloy diff mount off Vic on here. (Cheers for digging this one out for me mate)





A set of racing mirror I found on Ebay for a GTR. I made some custom mounint plates out of alloy and painted the lot up. Really happy with the way these came out.






When I got the new FMC RS plate s for it I went a bit over board[:I] There are 2 dimples on the rear panel that the plate fixes to... I got rifd of them! Haha. Plus the 4 or 5 holes that have jsut been bored into it to mount other plates. Bit of cutting and shutting. Welding up the holes and a lick paint. I remade the rear plate as a decal as stuck it directly to the panel. Dead straight finish. I think I repainted the front and rear bumpers around here too.









Around here is about when the clutch started to throw in the towel. I sourced a AP Racing 3 puck button clutch with a AP Racing cover plate out of the UK on Ebay and in they went. Only problem was, the night I dropped the gearbox out I had a few boys around and we were drinking a fair bit. Some smartass (.. Oh wait, I think it was me!) says why dont we ripp the engine out while we are here and paint the engine bay!! [xx(] The engine was out for about 3 months while I did a heap of other stuff in there aswell. It was a good chance to fix the broken exhaust studs in the head aswell. Painted the engine bay in the end and just a general touch up and polish in there. New set of Kent vernier wheels went on. Bought a few new engine sensors from Stu a Motorsport Developments in the UK. I designed up and had a 12mm pletnum spacer CNC'd up aswell. To be honest, I cant say this has made much difference. They say that you need to modify the throttle body elbow to see any gains out of this. It was jsut another chance for a shiny alloy bit to go on in the end I guess!! Haha.

Heres a few pics at various stages of the "clutch replacement"!! [(#)]























Heres a few pics from a few shows with the WA RS Owners club we did.







Thats pretty much it up till now really. Ive got a new set of front brakes Im sorting out to go on soon. Alcon 6pot monoblock calipers with 342mm rotors. Should stop on a dot!

Enjoy.

#1


51 Replies Related Threads

    tybrown
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    RE: Perth Sierra Cosworth 2009/08/01 07:34:04 (permalink)
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    Gav, wow!
    you have a done a great job!
    i have actually been in your car!!! I guy called Kurt owned that car and sold it to the fellow you bought it off.

    All the little mods look great!
    are the wheels comp mo's? or copies? they look just right!!!
    are the avo's coil overs???
    engine bay looks mint!

    side mirrors look good too!!! not bad for a nissan part[:u][:x)]
    #2
    danny m
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    RE: Perth Sierra Cosworth 2009/08/01 08:38:46 (permalink)
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    Did you talk to Tony about colours as he drove a moonstone 3 door around for a couple of years while racing the B&H car

    Danny
    #3

    Big_Gav
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    RE: Perth Sierra Cosworth 2009/08/01 11:21:01 (permalink)
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    Thanks mate. Bloody hell eh? What a small Ford world! Haha. I knew it came from Qld before it went to SA but thats bout it. It may have had 10 owners between Tony and the SA guy! Hahah. I know when I stripped all the carpet out it has had a half cage in it at some time. Ty. do you know if Kurt did the engine mods while he had it or where they already there?
    Danny I caught Tony as he was walking back to his hotel so no, he didn't mention anything bout another. I asked him if he had a 3dr road car around then and his answer was "Yer a black one". Something about they used to have it sitting there to check what parts went where for the race car. Something about homologation maybe I guess.
    The 18x8 MO's are very really just like the price tag!! Haha. I tried for a long time to get a 4x108 rim here in Aust but people just laughed at me. Closest I got was having Simmons custom drill one of there blanks but that was going to be more expensive again.
    The AVO's are the coilovers yer. Oh I forgot to mention that every suspension rubber under the car has been replaced with Powerflex nolothane ones too. Nice and stiff.
    #4
    tybrown
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    RE: Perth Sierra Cosworth 2009/08/01 14:05:28 (permalink)
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    Gav,
    Kurt did the stage 3 upgrade!exhaust etc.. he took me for a run in it too. goes hard! should be even better with the ball bearing turbo!

    I did see that there was a roll cage fitted at some point.
    Kurt Bought it from a guy in Sydney thats as much as i know!

    I have a picture of it....

    #5
    Big_Gav
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    RE: Perth Sierra Cosworth 2009/08/01 14:26:14 (permalink)
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    HAHA! Thats blown me away!

    The best mod I have done is the electronic boost controller by far. It holds solid boost now all the way. The big cooler made a huge difference too. Made a massive difference power wise when I put those on. Nothing quite like feeling the difference after a new part goes on I reckon.

    I wont ask a million questions I promise. Kurt sold the car and moved on, I understand that. But.... would he know what chip he put in there??? It has very few markings on it. Would be interesting to see the specs of the chip once I find who wrote it!

    Thanks mate
    #6

    tybrown
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    RE: Perth Sierra Cosworth 2009/08/01 15:21:18 (permalink)
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    Do you want me to ask him Gav[:x)]

    i will get back to you!
    #7
    Big_Gav
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    RE: Perth Sierra Cosworth 2009/08/01 16:20:23 (permalink)
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    Go on mate. That be great to know. Show him the thread. He might have a laugh! Cheers
    #8
    danny m
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    RE: Perth Sierra Cosworth 2009/08/01 19:10:37 (permalink)
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    A friend borrowed one off him afor a week of so and it was definetly Moonstone and we used to see him running around in it. He must have had a couple at one point

    Danny
    #9
    Big_Gav
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    RE: Perth Sierra Cosworth 2009/08/01 19:15:44 (permalink)
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    Ahhhh imagine that. A choice of Cosworths!! Nice eh.
    #10
    escortinadriver
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    RE: Perth Sierra Cosworth 2009/08/01 20:41:13 (permalink)
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    Nice, very nice...

    Love the quality of those alloy welds.

    Also like the turbo setup atop the mk1 in the first pic....[:x)]

    Shaun
    #11
    550hp mk2 cortina
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    RE: Perth Sierra Cosworth 2009/08/01 21:14:16 (permalink)
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    mate ....that is one sweet ride! I love the 3 door sierra's.
    You have got the car sitting perfect. The wheels look sopt on and the ride height is killer.

    Are you a spray painter by trade? Or just handy with the gun?
    Either way the motor and your touch up of the back panel loos superb!

    Love it mate --nice!
    #12
    husky510
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    RE: Perth Sierra Cosworth 2009/08/01 22:04:35 (permalink)
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    Hey Gav, I am Kurt. The previous owner of your car, which looks awesome by the way. It's great to see someone looking after one of my cars... looks great
    I bought the chip from ebay.uk for 20 pound. stage 3 rated at 330hp. That's all I can tell you about the chip though. I put the -31 on and the green injectors as well. The 3 bar map sensor was in the glove box of the car when I bought it which I found a little strange. I would say it had been raced before with evidence of a roll cage being fitted and if you looked closely at the bonnet you could make out a faded number "77" in the sunlight. But I can garantee that it was Tony's car. I have proof! I payed $15,000 for it in 05, but it was an absolute peice and I spent some money to make it look half reasonable. If you want more history let me know.
    Keep up the good work
    #13
    husky510
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    RE: Perth Sierra Cosworth 2009/08/01 22:20:59 (permalink)
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    By the way, don't pay to much attention to Tybrown... He doesn't know much about Ford's... He actually has a soft spot for Gemini's![88]
    #14
    tybrown
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    RE: Perth Sierra Cosworth 2009/08/01 22:28:00 (permalink)
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    Husky510???what happend to "Mr Tread" ???
    gemini's??? what the...[}:)]

    #15
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