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Zetec for the RS

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Andrew
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RE: Zetec for the RS 2007/12/18 00:43:43 (permalink)
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Yeah the thermostat at the front does have issues, but it works in the raceline rail. The way I see it as long as there is a bit of flow through the thermostat it will be ok as the flow will carry the heat. Worst comes to the worst I'll have to use a cooler thermostat.

The temperature gauges are at the back right near the head, so I will get warning of any overheating.
#31
RS027
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RE: Zetec for the RS 2007/12/18 08:26:18 (permalink)
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Andrew as usual, great work. That thing will be a cracker when finished. Keep us informed on the progress.
#32
Andrew
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RE: Zetec for the RS 2008/01/13 21:30:50 (permalink)
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Been a while since I've updated.. Starter in now in and the engine cranks. Throttle bodies linkages work and the fuel rail is 75% finished. Turned out to be a pain in the neck, the fuel rail will end up costing more than the throttle bodies did!! (They were $75). Heres a pic of the inlet manifold with no throttle bodies.


I made up a new frame to mount the fuel pumps and surge tank in the spare wheel well in the boot. Also new fuel lines. Haven't got a pic of it finished, painted and in the boot, will get one later.



Unfortunately the exhaust was worse than I thought. Once it cleared the bellhousing and the crossmember I had a look underneath and it only cleared the body by about 2mm. So I cut it [B)][B)] and welded extensions in. It now has a good amount of clearance to the body. I am very dissapointed in Ashley, I wouldn't recommend them.



I welded a bracket up for the coil and it is mounted and wired in. The wiring is all about 90% done.



Still waiting for my water pump. I'm having someone bring it over from the uk, they are coming Australia day. I need a pulley for it though.

Then just need to finish the alternator mount. Nearly there!!

andrew.
#33

Mk2_2dr_2L
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RE: Zetec for the RS 2008/01/13 22:04:58 (permalink)
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Looking good in there Andrew !
#34
lizard
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RE: Zetec for the RS 2008/01/22 20:57:59 (permalink)
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Hey Andrew,

Have you fixed the clutch problem?

Cheers
#35
RS2000mk2
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RE: Zetec for the RS 2008/01/24 16:18:34 (permalink)
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looking like its coming along great andrew
#36

greenmk2
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RE: Zetec for the RS 2008/01/24 18:59:49 (permalink)
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Keep up the good work andrew [:p]
#37
Andrew
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RE: Zetec for the RS 2008/02/16 14:40:02 (permalink)
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Well shes been running (starting anyway ) for a few weeks.. As it turned out I bought the wrong water pump.. duh. So I sold it and bought the right one, which unfortunately meant I had to pay $50 post from the uk..

Had a new exhaust made up yesterday/today, 2.5" straight through and a hotdog, with flanges so I can take it off easy. It sounds brillient, especially with the trottle bodies sucking.

I now as of this morning have her idling and revving ok, just need a throttle cable and a few other bits and bobs.. Not long now I'm very excited to get this thing tuned and driving!!
#38
lucas
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RE: Zetec for the RS 2008/02/16 16:24:33 (permalink)
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good work andrew hasnt taken you very long either. wish i had the enthusiasm you have. keep it up

and keep us updated
#39
Vanman
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RE: Zetec for the RS 2008/02/16 22:09:13 (permalink)
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yeah I agree, the pace of this project is inspiring. Looking forward to some vids.
#40
Andrew
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RE: Zetec for the RS 2008/02/18 17:09:00 (permalink)
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Cheers guys
As of yesterday the car is driving again Not tuned fully yet so I've only driven within what is tuned, which is up to about 70% throttle and up to 4000 rpm. Already it is very quick, can't wait to see how it is fully tuned.

It runs and idles beatifully, way smoother than the pinto but still makes great noise, both induction and exhaust [:p]
#41
Escortfreak
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RE: Zetec for the RS 2008/02/19 23:03:49 (permalink)
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Hi Andrew,

all this frantic work on the Zetec is probably why you missed the club meeting eh?

Just kidding--email if you are going to be home on Sunday and I'll come down and have a look if thats ok, only 12 months late..


Craig
#42
Andrew
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RE: Zetec for the RS 2008/03/03 13:32:18 (permalink)
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Well progress has halted.. Due to some idiot not tightening an idler pully enough the cam belt slipped and the zetec had a little accident [B)][8~2]

I've got the head off, doesn't look too bad. Looks like the exhaust valves made contact with the pistons, but the inlet valves and the pistons themselves look ok. Fingers crossed.

Annoying thing is I heard a rattle and was looking for the cause, the rattle was the pulley coming loose and it let go while I was investigating. I thought the noise was the alternator, as I'd just changed it.. Luckily it meant the contact happened at low rpm.

Ah well, will order up the new parts this week and hopefully be going again in a few weeks!
#43
Vanman
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RE: Zetec for the RS 2008/03/03 19:50:00 (permalink)
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Damm, I saw your wanted to buy post and hoped something like that hadn't happened. Hope its easily sorted.
#44
ulsterman
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RE: Zetec for the RS 2008/04/22 06:44:16 (permalink)
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Hi Andrew, just read the threads on your project, great work. I am about to do the same with my ford anglia. Interested to know as a lot of people are doing these conversions if you would be interested in supplying the parts needed ie: water rail, sump etc. cheers Rob
#45
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