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2007/08/28 23:27:13
The Other Half

MY 79 RS

My old post has since been archived and been sent into the internet ether now so I'd though I'd post some new photos.

Well I've decided to fix up a few a things, I've gotten quite a bit powder coated to last a long time and I'm re-sparying the dash as it wasn't that good. I've got the setas re-trimmed as they were tatty and I've pulled the head off in preparation for the new one to go on. I've also overhauled the webers as they were quite old and leaking.

The windscreen wipers were loose inside their housings so I pulled them apart and got the housings re-sleeved with new bronze bushings to make them water tight and not as loose. I also fitted a new seal to the door locking barrel after the handles were powder coated.

Next on the cards is:
Get new door trims
Make new centre console
Repaint all black highlights on the exterior

Cheers















































59 comments Leave a comment
The Other Half
This is what it looked before


2007/08/28 23:43:32
digiozz
thats looking very nice mate!
2007/08/28 23:51:15
Juiceman
Looks fantastic!
2007/08/29 09:28:56
KIZZA
looks very clean mate. what's air filters are they? and do you know the part number of them? cheers
2007/08/29 10:24:20
The Other Half
They're K&N Filters. Don't know the part number but any speed shop will be able to help you out. Don't get the thin ones though.
2007/08/29 10:48:35
KIZZA
cheers mate ill look into them
2007/08/29 16:46:06
maxrs
The seats look great, nice to see another RS being cleaned up.
2007/08/29 18:28:43
3sc0rt
Very nice man, i love how tidy it is... Awsome work mate.
2007/08/29 18:37:38
sundowner
dude u need a hobby.. that car was mint when i last went in it... stop spending on it and go to the pub or sopmething
2007/08/29 19:04:48
rsgerry
very nice car. yellow RS's are the best
2007/08/29 23:12:15
2lt_Scort
quote:
Originally posted by rsgerry
[br]very nice car. yellow RS's are the best



After white ones

Good stuff Nathan

Rhys
2007/08/29 23:13:57
RS2000mk2
quote:
Originally posted by sundowner
[br]dude u need a hobby.. that car was mint when i last went in it... stop spending on it and go to the pub or sopmething



[88][88][88]

i didn't know it was possible to make this thing any more mint! top work mate, keep us up to date with your progress

cheers
Rhys
2007/08/29 23:38:13
The Other Half
Glenn: Doing my car up IS my hobbie! [88]

Some may say that it didn't need anything done to it but... Well there were some things that "weren't quite right" [;^)]

I've always wanted to fix the engine up properly, then I thought, well, the seats need doing as well, but the seat rails are a bit shabby so I might get them powder coated, then I thought, well, there are some other parts I could get powder coated at the same time, then I thought seeing as I'm pulling so much off it I might as well respray the dash, so on and so forth.... I'm now a long way from where I intended!!!!

He He [:x)]
2007/08/30 12:16:19
RoughGhia
Another top-notch RS.
Looks like she will live for another 28+ years.
Well done!
2007/08/30 14:54:38
sundowner
fair enough mate...

like i said when u were in SA.. cheers for the drive... def one of the best Escorts i ever drove...
2007/08/30 23:33:13
The Other Half
Finaly my engine is done!

I shall drive it home tommorrow. The dyno won't be able to be done probably into the new year.

The engine specs are now:

Sierra Unleaded head, 45mm inlet 38mm exhaust, 3 angle cut
Heavily ported
Matched manifolds to head
Kent RL30 cam kit
Overhauled twin 45mm Webers
Cermaic coated Pacemaker big bore extractors (Cheers Rhys)
Sierra 80amp alternator
Remapped distributor running Crane XR700 Fireball ignition.

I will post pictures soon. What a great Chrissy present!

2007/12/19 00:25:05
Inferno115
now time to enjoy, any ideas on power output or what your hoping to make? sounds the goods from the specs though
2007/12/19 00:48:31
sundowner
well done mate... be interesting how much quicker it is...
2007/12/19 08:16:01
2lt_Scort
Nathan,
Perfect time to have it done. Are you getting much of a break over Xmas period to get out and enjoy it? /run it in.

Keep us updated.

Rhys
2007/12/19 08:46:51
The Other Half
Ok Here's a picture of the engine bay, full of chrome and polish!

It pulls so hard I can't believe it! My old engine just gave up above 5000 rpm, this thing pulls until 7000! I had a V6 VT commodore behind me as I pulled onto the Tonkin HWY at Guilford Rd and left him behind! HA HA HA!

The dyno will be on the second week of Jan and Registered shortly there after. The brakes aren't register-worthy so I am getting ventilated Capri discs and the front brakes overhauled with better pads all round at the same time. That'll be all the running gear mods done (except for LSD later next year[:p])

Finally a car that go's after 8 years!

2007/12/19 21:43:40
The Other Half
A pity I didn't get to do this in Adelaide with you guys I shall try to get time off next year guys, we really miss Adelaide.
2007/12/19 21:46:45
KIZZA
looks schmick mate, my motor im getting built for my daily is almost identical in specs to yours so im glad to hear it goes a treat. good work
2007/12/19 22:01:29
RS-001
That looks absolutely fantastic mate well done!
Brings back memories[8~2]
2007/12/19 23:37:05
Matt RS2000
Looks brilliant. Well done!!
2007/12/19 23:40:08
sundowner
quote:
Originally posted by The Other Half
[br]A pity I didn't get to do this in Adelaide with you guys I shall try to get time off next year guys, we really miss Adelaide.



ah well mate at least you got to do the clarenden run with u.. theres nothing more Adelaide than that...even though u almost killed your wife.....did u get my text? i have spent on the escort....
2007/12/20 00:26:26
RS027
That looks tops mate. Rolly has quite a rep for building very fast Pinto's, so she must be a flyer.
2007/12/20 08:33:57
RoughGhia
That is a lovely engine bay.
Without a doubt one of the best I have ever seen! [:u]
Looking back at the other photos you have uploaded, you have definitely put in some attention to detail. Now you get to reap the rewards.
Good luck with it!
2007/12/20 12:21:28
mud
Looks fantastic mate. Good luck with it on the dyno.
2007/12/20 16:33:36
Steviestar
[:p] "shiny"

Very nice man
2007/12/20 19:41:15
The Other Half
Hey, the brakes are being upgraded today to ventilated and slotted Capri ones with new pads all round and it will also be dynoed in the next couple of days. Can't wait.

Here is a photo of my completed custom console which is also getting upholstered in the next few weeks.








2008/01/15 18:44:50
Mk2_2dr_2L
Thats awesome ! I like it lot
2008/01/22 13:52:08
T_Mark
Very nice, It's fun making your own console eh? The one i constructed took me two attempts[88]
2008/01/23 20:10:41
The Other Half
Well I finally had her dynoed. I am very pleased with the results. [^] Rolly has done a very good job.

The engine has very useful power, I won't need to overstress the engine to achieve it, 127bhp at the wheels. It has a very flat 825 ft/lb of torque useable over a very large rev range.

Very happy


This was with a standard fan on it still, so when I eventually fit an electric fan the results shall be better.

Go the Carbs!!! [:x)]

The Brakes have been ugraded to Capri spec on the front, vented and slotted, with overhauled M16 callipers. The pads are Ferodo DS3000 all round and work extremely well, no warm up required.

All I have to do is wait for the centre console to be upholstered and then I'll get her registered... finally.
2008/02/02 21:31:58
Avon
Somethings a bit odd... is top speed really 100km/h?

This was done in 4th gear? (1:1 drive)
2008/03/02 02:05:32
Mickas
No
2008/03/02 09:25:04
RS2000mk2
why did they do it in 2nd? either way nice lil bit of power there, wish the car was still in this state :(
2008/03/02 10:42:07
The Other Half








2008/02/25 19:44:12
510pom
looks really cool mate good work
2008/02/25 19:50:37
RS2000mk2
freak me that interior is stupily neat!!! how did you get the plastic around the switches so black and nice????

cheers
Rhys
2008/02/25 21:23:10
The Other Half
I found one in good nick at a wreckers and bathed it in Armour-All for a day.
2008/02/25 21:40:31
The Other Half
Well I've had a bit of time at the start of this year and decided to do some more things which I've always wanted done. Namely fixing all the small annoying things that the previous owner did half arsed like the electrics, fuel plumbing, rear battery operation, and a few other minor things.

I've completely re-wired the entire car modifying a 1.6L loom so I kept my old but tired RS one in tact. It has taken me 5 months and many cuts bruises and a severe soldering iron burn to the bottom of the foot to get (almost) there. [:u] [:o)]

My aim was to have just one wiring loom to run through-out the car and a sweet tidy looking engine bay. I've wired in an alarm that operates everything and I've used brand new terminals and proper soldering and heatshrink through-out. I've hidden the multitude of relays in one long block all together so that everything looks like it would be factory.

I've tidyied the routing of many wires, for example the fuel pump, battery cables (now running inside the car from the right rear over the wheel arch into beneath the rear seat then running along the left side and out through a hole which I found a custom oval rubber grommet for) and everything through-out the engine bay (lights now run out from in front of radiator)

I just got some Diahatsu Sirion rubber boots today to neatly route all the electric cables into the door through the frame so it looks factory.

Having tried FOR YEARS [}:)] to get new repro door cards I bought some english ones off my mate Rolly Waters at Racetune and I'm going to use these. They're mint.

The previous owner cut two holes in the stock door cards for some speakers. I didn't want to cut into the new door cards so I've got just one Clarion speaker operating in the middle through the air vent. Works quite well. My reasoning is that the car isn't for a sound system it's for track days, just one speaker will do for between home and the track.

I bought some new VDO gauges, cause, well, they old ones were scratched, and well, you know, I kinda wanted a common silver and black highlight theme through-out the interior. [:o)]

I've replaced the old Crane XR-700 thats been in use for 13+ years with a Crane HI-6 unit and LX-92 high output coil.

I've had a few more bits and pieces powder coated and chromed and spreay painted. The nose cone needed the black to be re-done.

If there was a screw or bolt I came accross I replaced it with stainless, if I came accross a rubber item I replaced it.

Yet another stage is almost complete. I've come to realise that this is a never-ending work in progress. Lots more to do but it's good for another year or two until I want to do something else.

Completed photos are yet to come....

My main motivation this time was to pay attention to the details for the Perth All Ford Day in late Oct which Rolly has invited me to under his Racetune banner.

2011/07/21 21:51:57
The Other Half






















2011/07/21 21:55:22
sundowner
spend up b4 that kid comes mate..

looks the goods
2011/07/22 10:49:37
The Other Half
Yeah I know. Something tells me I won't have spare cash for a looooong time [8~2]
2011/07/22 11:05:17
rudeboy
Wow ... awesome. Such attention to detail.

Great to see this car evolve and continually improve, thanks for the update.
2011/07/22 11:21:08
The Other Half
It's been a while, now I have some time I thought I'd add some photos from last Octobers All Ford Day.
 

 

 

 

 

 

 

 
 
2012/02/28 13:29:22
Lachie_82
Hey mate

Your car has come up a treat it looks mint. Are you happy with the crane ignition? Did you do up the instrument cluster your self would be interested to get mine done.

Great work.

Lachie
2012/02/28 19:29:24
The Other Half
Hi mate. Yeah I'm really happy with the Crane. Very easy to self install. I especially liked the rev limiter as I don't fancy blowing my engine up accidentally. The multi spark is great for low revs and twin webers. Burns the fuel better and reduces the low end rough running a bit.

Are you referring to the centre console?
2012/03/03 10:31:55
The Other Half
Thought I'd do another update with where I've been at this winter... busy accumlating parts..
Ultimately I've always wanted a great track day car so I've been working towards that for the last 13 years or so. I've never really been inspired by the standard brake setup and was always wanting something more. Axle tramp has always been a problem, incorrect setup etc. So one thing has led to another and as usual has ended up over the top with a full re-do of the entire underside of the car.
 
Points to note:
Rear Axle:
Tran-X LSD 3.77 with uprated half shafts
Paul Dunstons R31 Caliper kit
Recoed R31 Calipers overhauled by myself - Sand blasted lightly and resprayed
Audi 90 Disk brakes
Re set King Springs FOR 24 with half rebound will be about 25mm lowered
Billstein tarmac spec shocks
Tramp Bars
Panhard Rod setup
New Nolathane bushes all round
 
Front Suspension:
Billstein uprated struts with tarmac spec inserts
200lb springs at the mo
Fully adjustable strut tops
AP Racing 15 inch brake kit
AP Racing 5040 Calipers - Resprayed
Alloy mounts and hubs
K-Mac Front Sway Bar
 
GRP4 Fabrications Peddle box with hydraulic clutch attachment for the future ;)
Remote reservoirs
Braided lines where required
New 2 1/4 Stainless mandrel-bent exhaust
New brackets welded for handbrake lines
Adjustable strut top mount
 
Hopefully shortly it will all be together. I'm waiting on Lee Welch to do some of the welding required. He's got quite the work schedule. A good sign of workmanship. A lot of the parts were sourced from GRP4 Fabrications in Ireland. I thought I'd take advantage of the great exchange rate. The rest from Rolly at Racetune
 
Home from being spray painted
 

 
Preparing to overhaul the R31 calipers, I couldn't be more happier with the results
 

 
The finished calipers. I hand painted the lettering back on.
 

 
Pretty much all the goodies ready to go on!
 

2012/09/08 17:47:31
Mk2_2dr_2L
Wow, that's a lot of cool stuff!
 
Nice car, keep us updated!
2012/09/13 19:46:14
Paul Dunstan
What size Simmons are you running?
2012/09/13 22:05:41
The Other Half
Paul, 15x7 13p offset. Why do you ask?
2012/09/15 19:54:07
Paul Dunstan
I have the same V4 but 15x7 and 15x7.5 so I'm expecting mine to look as good as yours.
2012/09/15 23:14:51
The Other Half
Yeah cool. Brand new? What colour centres? I'd always wanted Simmons since I was a kid. They're one of a few mags that suit it I reckon.
2012/09/15 23:27:53
Paul Dunstan
Yes too true as theyre a classic 80's wheel. No not new but only need a little TLC. Not sure on color but my theme will be black and white (car will be Sno White) so black or charcoal.
2012/09/16 00:06:30
The Other Half
Gold is the traditional colour. Works well with red and white. Although funnily enough, I'm thinking of changing my centres to silver as it'll suit the lemon/lime better. Thoughts? I've seen a snow white with black centres Simmons. In my opinion, they get lost and don't really work. Gold would work well for snow white :)
2012/09/16 09:56:54
Paul Dunstan
LOL!!
My thoughts are along those lines also.......http://www.classic-ford.org/cfp/tm.aspx?&m=8290&mpage=6
Time will tell.
The centres are currently silver and need to be stripped so I'll see what happens.
2012/09/16 20:04:19
Sean
The Other Half

Gold is the traditional colour. Works well with red and white. Although funnily enough, I'm thinking of changing my centres to silver as it'll suit the lemon/lime better. Thoughts? I've seen a snow white with black centres Simmons. In my opinion, they get lost and don't really work. Gold would work well for snow white :)

I actually think the gold centres look quite good on your car Nathan... and your car is looking very shmick in general.    Black centres would also work well with yellow but as you say, the detail of the centres gets lost unless under direct light. Not sure about the silver with yellow... I would probably stick with gold, but thats just me.
2012/09/18 23:16:52
esqrt
Mate,leave them gold.
The car looks gorgeous as is !
2012/09/19 08:14:56

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