martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2025/12/27 20:31:36
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As long as you've mastered settings and supports etc, anything can be made if you have the time. I'm a bit weary if letting it print overnight just cause of fire risk and also if a fail happens you'll have a 5hr bird nest when you wake up! I printed an ECU box in carbon petg and the print nozzle got bigger, forgot to swap out with a hard duty one. Carbon and night glow filament does erode the nozzle so if you start with a 0.4mm it'll be bored out larger by the friction. I print all my stuff with a 0.6 nozzle unless neatness is required . I go to 0.4 or less but it takes so much longer.. Don't be afraid to trial different wall thickness and infill, also overlap% , I run at 20% instead of the usual 5% as it locks filament better. Going back a couple years , Making For Motorsport on YT made an intake for his mini club race car in carbon ASA, it's still going strong and shows the full design and build etc. Next you'll buy a 3d scanner and replicate anything you want !!
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2025/12/31 11:59:41
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I'm now offically hooked, it's so much fun to mess about in tinkercad to design something and have it print out and see it come to life. Check out my first ever car part - a MK2 escort bonnet cable retainer! Thats just in PLA at the moment, I am going to buy some matt black ABS and make the final one, took about 5 versions to get it right. If anyone wants the STL let me know and I'll shoot it over!
post edited by PartTimeMK2 - 2025/12/31 12:29:57
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martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2025/12/31 17:36:19
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Brilliant job Mark, might need to beef it up around the cable as it could be the weak point, also if printed on it's side it'll be stronger. ABS or petg will be plenty up for the task, Keep at it, we learn by our mistakes. I'm on my 4th indicator cancel cam , I made it just to small in diameter it won't slide on the column. After seeing them for sale in UK for £20+ for printed part, I'll make my own for about 0.76c !!
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/06 22:10:25
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I've got some PAHT-CF on the way to try, apparently the thing to do is anneal the parts in an oven at 100c for a few hours after printing for full layer bonding and strength and will make prints pressure resistant and water tight. I need to figure out or buy a drying system too. I have been playing around with the inlet manifold and this is what I have so far. It's two piece but i've designed it to bolt together in the middle at the plenum base plate with a recess for a seal and where it will bolt to an injector plate which I've still got to design. Also velocity stacks because why the hell not! I managed to find an STL for the bolt pattern for a Skunk2 honda plenum, so that's what you're looking at there. Still learning the software side of things but it's been a fun couple of days designing this and printing out small parts of it to make sure things line up with the ports on the head and bolt holes etc. Next step would be to print the whole design in one go - will be doing that on the weekend!
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martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/06 23:00:25
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I've got a real skunk Honda K swap intake if you want any measurements from it. That paht cf has gotta cost a small fortune, you'll be wanting 2kgs or more to make an intake at a guess I spent most of today designing drag chains and gantry mounts for my printer as it's messy and agriculturally modified ! Sometimes you need to print a thin skin version or part to test size and angles etc. I'm still learning but getting way better and quicker by the day to design, just ask Deano about the pinto intake I got almost finished after 2yrs of stalled attempts. Early on with our builds we decided to go with speeduino and bike itbs at a later stage
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/07 08:38:30
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I would be interested in seeing photos of that thing for sure!
Yeah I put the part in the slicer just to see how long the printing of these things would take.. over a day with fuzzy skin, solid infill, thicker walls and variable layer heights on the bends and tops of the curves... will have to wait until i can start it at like 4am.
Without all that it is only like a 10 hour print to check the fitment which is reasonable. The filament isnt too unreasonable, only 60 bucks a roll but I wouldnt want to be making any mistakes that's for sure!
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martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/07 09:25:19
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It's going to be a hot day so got out there early for the pics. The K swap intake which I think is on par with the factory long runner type   Since this is destined for my 95 Courier the intake is a knockoff of the Skink2 version , I have added sizes centre to centre (1-4) port for comparison, less than an inch as to pinto but the Honda is slightly Siamese as seen in the stock pic with silver intake . Also is a pic of the Duratec skunk style intake which has a removable plate  Pinto is at 300mm as to 280mm for k swap  Slightly Siamese , if you playing about on CAD, split it in half and stretch the 2x halves then overlap the cut line till it's right then join back up. A pinto intake gasket will be handy to line it all up, I can send a file if in need
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deano
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/07 09:40:22
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Wow, impressive Mark, you are of to a flying start on the inlet. Yes Marty and I got some Hinda bike ITB's from the US, and had been playing with the idea of printing manifolds out. (Well I was also secretly possibly just going to buy one of DanSt's manifold when the time came, but it continued on). Alot of the basic config was just doen with thinkercad as a learning exercise, then I bought Rhino#D software and started redoing it in that. In between doing that and the van, I got halted when couldnt get the inlet tubes to nicely meet into the flange faces. Marty has recently revived again with a complete unit redrawn. I think the only iteration left was to maybe to put a common MAP tube across each inlet. I'm still on hols, on a different pc, but heres the ITBS.I made a Speeduino, and had it connected to the pc. Definately dont use the wifes oven for your curing. 
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martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/07 10:27:30
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Yes the intake is just a road test for us , helps with the mental block and theory . If you want to buy a danst that's fine. I can make one from ally if the time comes so don't worry.. I might do more on the intake like getting the ends to match the bike itbs etc . Mark said his roll of cf filament was about $60 , I'm used to paying about $15 for PLA or petg so yes it's gotta be a successful print, do a couple of cheap runs especially when it's a 14hr print. If you can use bed glue instead of heat it's less likely to curl up at the edges, even run a 'skirt' around the parts outer edge for added stick down.
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deano
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/14 16:13:28
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and depending on your bed type, you can just use normal 3M blue painters tape as well. Thats our go to, get a few prints out of it and remove and replace when needed. Plus some 3Dlac hairspray if you are really having issues with prints cooling and lifting off. Definately use a raft or a shirt if its a small item that may not have much surface area to stick down with. 3D print is just like gambling, you never know if its going to work out like you hoped till its too late.
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/19 17:01:36
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So far so good with prints, only had a few failures that were my fault for the most part. I reprinted the bonnet cable stay in black ABS and I ended up having to increase the size of the part by 1% because of shrinkage but it came out well. I've been away again though so no progress on the car, and I'm away for the rest of this week. May get some stuff done this weekend but we will see. These brake lines will get done eventually I promise!!!
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/24 18:27:05
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martymexico
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/24 21:03:28
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I seen that done on another thread a few months ago ! Are you going to mount them with rods or straps? Yeah if you mount them so the armrest doesn't get in the way you could stealth a cover of some sort. Just be aware the speaker magnet wants to join to the outer bodywork, that's why mine are raised about 30mm . Expect some proper heat on the way, we got to 44 today, same on Monday
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PartTimeMK2
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Re: Marks Midnight 2dr 79 Mk2 RS2000 resto
2026/01/25 11:05:20
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I may or may not have gotten the idea from around these parts  . I'm half a mind to figure out a way to mount them to the door card, but the factor cards are really brittle.
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