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martymexico
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Re: Rusted mk1 Escort coup resto 2025/09/29 23:12:55 (permalink)
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Yeah the mold was taken from a near perfect set off a panelvan in the 90s . The only filler is where the bolts would go thru as has the slightest indent.
With your boot lid key barrel dent , once you've had it repaired, the barrel has that lock spreader which most likely caused it, that can be removed or do some light filing to open the key hole more so it fits as it's meant to. The build up of paint caused it.

I haven't yet bought a tube of panel bond, I reckon it'll start to set in the tube before I use it all up , TVR uses that or similar on their cars plus Caterham. I've seen the thronged wonders of Vietnam stick a Camry back together with it. This sika stuff was bought to do seem sealing but has this gluing feature as well.
deano
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Re: Rusted mk1 Escort coup resto 2025/09/30 12:59:35 (permalink)
+1 (1)
Just about ever time I go to use Sika for the boat, its solidified.
Ive had more luck with the smaller tubes with a screw on lid.
 
If you have a beer fridge, thats the place to store them apparently.
martymexico
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Re: Rusted mk1 Escort coup resto 2025/09/30 13:55:41 (permalink)
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Yes, if the nozzle isn't sealed the whole tube can become a nolathane bush !
I have a tube that's survived 6 months so far, 2x nozzles as they do harden inside. The end of the nozzle has a cap that screws on lightly to save it from settings as best it can.

Went in the shed this morn to check strength of the sika glue and I nearly broke the bumper in half so no need for safety fglass. The bumpers got another final sanding with fine grade and I went straight to paint, no primer , done in super gloss black as it's good to see any imperfections. They aren't perfect but with a 2000 grit to flat off any dust lumps they should be fine. Painted with that mini spray gun again, can't believe a $8 gun can be so good!

Also while doing the bumpers I have a plan to copy mold a mk1 Escort 6dial fascia, don't panic this one is a MST reject I got for $90. I painted it in the same gloss black so when I pull a mold it should be as smooth as the part. Yes the mold will be used for my car but will be changing a thing out two .

Once done this part of it survived will be up for sale

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martymexico
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Re: Rusted mk1 Escort coup resto 2025/09/30 19:32:13 (permalink)
+1 (1)
Spent an hour or two in the rvo making a mounting jig for the bumpers , after over design to take both bumpers I realised I could use 1 set of hole mounts for both . Looking at the bumpers mounting bolts they are actually the same, my over thinking made the design complicated , anyways 2x holes is all that's needed.. Is simple and is clamped in the vice for short.


Tomorrow I will have a decent shot at vinyl wrap now that it's ready to do. Been watching a few vids on the stuff.

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deano
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Re: Rusted mk1 Escort coup resto 2025/10/01 14:41:46 (permalink)
+1 (1)
damn, I should send my pair back to the manuafacturer to get painted.!
 
If you want a laugh, the Eagle supercar  gets a wrap, outdoors, in the windy and on gravel.
Still turned out ok:
https://www.youtube.com/watch?v=ZKvaY38MXQM 
martymexico
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Re: Rusted mk1 Escort coup resto 2025/10/01 17:00:05 (permalink)
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Geez that's one weird ugly car, almost like our Purvis Eureka style, I noticed golf mk2 rear lights , yeah they did a decent job
Haha, I only spent about 10 mins on prep , your paint rollering will work well.
I was going to try a bit of talc in the paint as it's meant to go satin or matt depends on the amount you add .

Anyhow, today I've polished off my fingerprints from working the vinyl wrap. The stuff has a protective clear layer and I think if I remove it first I might get a better end finish, I wasn't going to try on these little parts but for my first attempt at such a curved and small part I reckon it's come out fine. I'll glue the return edge to seal from moisture which will possibly start delamination .
The chrome is like a very highly polished stainless so it's plenty good for bumpers


I'll need to purchase more chrome as haven't got enough for the back bumper
post edited by martymexico - 2025/10/01 20:54:02

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MarkA
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Re: Rusted mk1 Escort coup resto 2025/10/01 20:32:45 (permalink)
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That looks good Marty.
AS you have hinted at it will be interesting to see how it goes over time?
martymexico
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Re: Rusted mk1 Escort coup resto 2025/10/01 21:34:27 (permalink)
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Yeah thanks MarkA , I've just ordered 3mtr x 50cm , that'll give me enough to do 2x rear bars and a bunch of other stuff
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Re: Rusted mk1 Escort coup resto 2025/10/02 20:26:19 (permalink)
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Finally moving on to the diff housing I spent some time with the gurney pressure washer and C14 degreaser which is very strong stuff. After a free goes out was clean enough to start pulling apart. , there wasn't anything out of the ordinary, once the drums removed I got unbolting the axle flanges and yay 1 bolt was from a different era, I suppose I'll need to replace it or all when it's being rebuilt. Axles are good and straight with good bearings by the look and feel so they'll stay unless I hear some noises while driving.

The bucket has all bolts and the drums etc

Also when the centre was removed I seen left over cogs in the housing amongst the oil. The centre spool is perfect so it was replaced but I'm worried they forgot to remove the broken teeth.



Ratio is 3.77 with the opinion stamp numbers 9:34 , just about spot on for a Pinto in mk1 and RX8 box..

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