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Hot!Another Escort Van Project: 77 Mk2

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deano
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Re: Another Escort Van Project: 77 Mk2 2025/12/06 18:40:51 (permalink)
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I should have taken a pic, but was hoping the stalk was working by the time i'd cleaned it right out and freed up the innards..
Na, the cancelling knob is still in situ, its the actual with plastic nub that it cancells against thats the issue. The stalk is rivetted together, so not easily re-assembe-able if you drill it out, but theres a white triangular sliding plate that does the cancelling. When the wheel is turned, this christmas tree shape is pushed in, and it then presses sideways against the indicator holding springs, returning it into a home position. With the plate warn, it doesnt have enough throw against the springs. Theres also some slide pins on mine that guide this plate, and  these have their straight slots now worn out, again not moving correctly. I'll revist it once its driving and been tested.
Im glad about the brackets, much betetr than I would have made.
martymexico
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Re: Another Escort Van Project: 77 Mk2 2025/12/07 14:09:22 (permalink)
+1 (1)
found a brand new stick for you to save any woes...

https://a.aliexpress.com/_mKjzE1j
deano
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Re: Another Escort Van Project: 77 Mk2 2025/12/08 12:49:16 (permalink)
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thanks Marty!
I put an order in, due early Jan. So I can tick that off hopefully.
 

deano
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Re: Another Escort Van Project: 77 Mk2 2025/12/17 13:03:09 (permalink)
+1 (1)
 
the replacement Ali indicator stalk arrived, not bad for around $20 inc delivery.
It did have a dry joint on one of the earth wires, but 2 seconds with the soldering iron fixed that.



 
And for future reference, I found this stalk wiring diagram from the Group 4 website, who make replacement loom plugs also.
 
 

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PartTimeMK2
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Re: Another Escort Van Project: 77 Mk2 2025/12/20 08:34:56 (permalink)
+1 (1)
Crazy that we can get new reproduction parts which is good for the future.

I need to pull mine out and give them a once over, but that is an after Christmas issue I think!
deano
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Re: Another Escort Van Project: 77 Mk2 2025/12/22 13:30:28 (permalink)
+1 (1)
while Marty rockets along with not 1 but 2 rebuilds, i'm redoing stuff again, the headlights.
The repo stalk was fine, plugged everything in and it operated as expect, including horn, and even self cancells which wsa the main reason to replace the old one. Plus it has light icons I can see, so 1/2 step forward.
 
I'll admit to fitting the headlight adjusters and rings all wrong, but that was partly because i had a generic headlight kit. The headlight stampouts in the Express Panels are larger than the size of a generic headlight kit, so you really need to use actual Escort buckets, which plus they also hold the grill too.
By this stage, I'd butchered mine making 1 kit from 2, which got the light fitted, but properly.
 
So now, decent globes, with parkers, and correct buckets in:

 
One question though, its a bit hard to see, but at the outer edges of the grill, is it held in just with screws through the bucket, or is there a spacer or plug missing? The grill easily pulls in to meet the bucket, and so those side gaps wont be as obvious. Once this is sorted, I can get those spot brackets positioned in under the grill.
Very slow progress on this channel!

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martymexico
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Re: Another Escort Van Project: 77 Mk2 2025/12/22 14:23:15 (permalink)
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You're original headlight buckets are not handed so the left side works in the right etc. And yes there is meant to be a oblong grill clip like the rest of the clips. If you don't have any left, take over from the middle and use it on the outer mounting. Or be daring and print a few up once you've designed it .
Speak of which, tinklecad has done yet another upgrade according to Dave's Garage..
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