RE: 1600 to 3L V6 Upgrade
2010/11/27 20:11:31
(permalink)
Ok to convert a auto Mk1 capri to manual
To keep it simple I will refer to maintaing the 1600 kent engine.
Firstly this may be obvious you will need a gearbox.
There is a couple of options
1. Use a Capri Mk1 4 speed (note later escort are a differant gearbox with larger input spline for pressure plate and output shaft for tailshaft diameters), these will fit I will explain later.
Tailshaft required to suit, I think all the autos are a two piece tailsaft with a centre bearing, and the manual are a single piece tailshaft. Not sure if you can still use the auto tailshaft.
Flywheel to suit (the earlier 1600 kent flywheels have six bolt holes for the clutch pressure plate)
Spiggot bearing required for rear of crankshaft, you can but these new from Repco etc.
Clutch and pressure plate to suit the gearbox you use (later escort 4 speeds have a larger input shaft spline, and thus a differant clutch plate).
Pedal assembly will require modification for the clutch pedal. I am not sure if you need the complete pedal assembly from a mk1 capri or can just replace the brake pedal (auto brake pedal is wider than a manual one) and replace the shaft that the pedals pivot on from a manual pedal assembly to allow fitting of the clutch pedal).
Auto Mk1 capris have the locator in the firewall for the clutch cable unlike auto Escorts, so that is heaps easier.
Need a Clutch cable.
Not sure about the speedo cable, I have a feeling there is a slight difference between the auto and manual, regarding on how it is connected to the gearbox, but not 100% sure.
Modifying wiring to remove starter inhibator (the thing that prevents you starting a auto gearbox in gear, this easy just join the two wires together, also slight mod for reverse light wiring, lengthen wires to fit reverse light switch on manual gearbox.
Fit a centre consul, not neccessary put looks better in my opinon.
On mk1 auto capri's the battery is located on the drivers side, but the manual was located on the passanger side, so a new longer battery lead is required.
So it may be easier to grap a complete gearbox assembly inc clutch, flwwheel, tailshft from a donor vehicle.
2. Another common conversion, especially on Escorts is to fit a type 9 5 speed gearbox (one sold on ebay for about $800 the other day).
Below is a good link regarding these gearbox, but it is for conversion on a morgan but will give you any idea.
http://www.morganownersclub.com.au/gearbox_conversion.htm
I think the transmission tunnel will require modifying for the shifter, moving shifter hole rearward.
3. I am not sure about toyota 5 speed conversions, you can buy an adopter from dellow I think, + modify tailshaft, shifter, clutch etc etc.
Also here is a link to help you identify the differznt types of gearboxes.
http://www.burtonpower.com/technical_1/e2000_bullet_gearbox.aspx