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Hot!MK1 Fuel Tank fuel Sender - Zetec

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bruster
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2024/11/13 20:24:13 (permalink)
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MK1 Fuel Tank fuel Sender - Zetec

Hi guys,
 
i want to run my original fuel tank with my Zetec setup.
is there a fuel sender setup i can source or modify?
 
any guidance would be appreciated.
 
thanks
Bru
#1


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    PartTimeMK2
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/11/14 13:10:50 (permalink)
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    Hi Bru,
     
    I have a few mates that have used this unit.

    https://rceperformance.com.au/brand/phantom-340-stealth-fuel-system.html
     
    It's a super solid option as it's depth adjustable, baffled, low profile on the top and has a vent line so you can still run a charcoal canister. As it's so thin up top only a few thin hard rubber spacers are needed to allow clearance for the lines and looks really good fitted.

    Be aware though I think it may be hard to get a road-worthy/engineers cert with one, someone step in if I am wrong but I think modifications to fuel tanks are a no no.
    post edited by PartTimeMK2 - 2024/11/14 13:19:25
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    martymexico
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/11/14 13:51:17 (permalink)
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    Mods to a fuel tank is allowed by engineer but some states might get shirty over different bolt holding the tank in place. I moved the inlet on my tank, blocked the original hole, not a problem. Just as long as everything that was there is there, vent wise and no leaks etc and it'll be peachy .
    I went looking after his ask and went straight to AliExpress looking for senders, as most are top load it'll be hard to get it right on a mk1 tank, closet one I found was from a Pajero but again there'll be cutting and welding involved to make it work.
    If the original sender is working but not the gauge there's ohm/resister kits that'll get the dial working, or just buy a generic gauge that's got adj readings
    #3

    bruster
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/02 16:24:42 (permalink)
    +1 (1)
    Update: 
     
    i have managed to clean up the Sender, removed all the grime and rust and seems to be working well.
    i was after a new float and filter which goes on top of the fuel outlet tank and couldn't find anything.
    so i took a gamble and order Brass float and filter for a Ford Falcon XY:
    Link: https://www.ebay.com.au/itm/375348891074
     
    And its a perfect fit, .. 
    #4
    bruster
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/02 16:30:06 (permalink)
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    Also just wondering if some one could advise me what this is on the tank and what its function?
    thx Bru
     

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    #5
    martymexico
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/02 22:05:29 (permalink)
    +1 (1)
    Glad you got it sorted,
    That plastic cap thing possibly for a return vapour line. Being from UK they had different set ups to us . Car makers back then added/ factored in the future to some components
    #6

    bruster
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/03 09:23:51 (permalink)
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    martymexico
    Glad you got it sorted,
    That plastic cap thing possibly for a return vapour line. Being from UK they had different set ups to us . Car makers back then added/ factored in the future to some components



    Thanks Marty.
     
    yes, mine is located on the bottom/side of the Tank.
    given im going to reuse the tank what wold you do with this section? seal it?
     
    #7
    martymexico
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/03 10:53:08 (permalink)
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    Yep just pop the plastic bung out and braze a 'coin' over the hole.
    #8
    MarkA
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    Re: MK1 Fuel Tank fuel Sender - Zetec 2024/12/04 13:05:49 (permalink)
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    Agree with Marty, Multi fit/purpose.
    Probably best to pressure test it after you finished the mods.
     
    Not sure what state your in Bru, but I always give my engineer a call before I do something a bit left field.
    Is that a new tank?
    #9
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