With cyclone Marsha drenching Brisbane I thought it was a good time to start a thread so here I go.
A mate of mine Shane decided he wanted to restore a 1974 Mk1 two door but couldn't find one so settled for a 1972 model.
A week or so later after purchasing the 1972 model he came across a 1974 auto shell. I lent him the money for the second car but when we took it back to his place his wife said one car was enough and so it came home with me and this is how I started my restoration of a 1974 Mk1 two door escort.
My first step was to make a rollover jig with plans from the internet and started working on it under the house.
First I stripped the underside of the car with a wire wheel on my grinder. Noisy and messy but got the job done.
To my amazement I found very little rust.
Working under the house was to noisy for the family so the car was put on hold while I built a shed.
With the shed completed it didn't take long for the car to move in and restoration began again.
Most weekends were taken up with chasing parts at swap meets and working on the car.
Luckily I have a friend who had restored several cars in the past and helped me enormously with this project as this is my first attempt at restoring a car from scratch. Next step was to finish the underneath by fitting a Mk2 drop tank as well as brackets for tramp rods and coating with KBS coatings system ( AquaKlean and RustBlast and RustSeal). I then moved on to the inside and did the same - removed the paint and rust with a wire wheel and then KBS coated. Next I started on the guards but found they were in very poor condition. I ended up buying new twin cam guards from Rob at the Sunshine Coast who had imported sets manufactured in China and sold out very quickly so I was lucky to get a pair. Removing the old guards proved to be a task in itself, drilling out spot welds without damaging other panels. I tried drilling out the spot welds using a normal drill but found it drilled through too far. I ended up buying a specialised drill for drilling out spot welds and this worked well, removing just enough material to prize the guard away from the supporting panel without too much damage. The new guards I attached using rivnuts and stainless steel screws. Once the guards were fitted I began the bodywork which took several months of sanding and filling over and over again until I was happy with the final finish ready for spray painting.
As I can only post 5 photos at a time I will post this and update more later.