2017/01/27 15:13:45
Flighter
Hi everyone,
 
I bought some plastic headlight bowls for my Mk2 to replace the rusty dented metal ones my car was fitted with, but have hit a snag. The area circled in red is quite different to the metal bowl, having a 1/4" hole instead of a small metal stand where about a 5mm bolt passes through from the front. This is the only place the headlamp is securely fastened through to the bowl through a hole in the mounting ring (the other two points in the ring being slotted only). I can't fit anything through from the back (i.e. a bolt), as otherwise the back of the bowl doesn't sit flush against the panel. How does the headlight get secured to the bowl in this case?
 
Thanks for your help.
 
 

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2017/01/28 21:18:34
martymexico
Could you install a rivnut / nutsert with the correct thread size in the panel and screw into that. Nutserts only poke out by a mm so it'll be fine for fitting the bowl flush.
2017/01/29 10:50:35
Flighter
It seems that the manufacturer of the replacement headlamp bucket (Magnum) leave out the crucial part - a captured nut, as seen in this photo (what a nuisance):
 

 
Martymexico's suggestion is a good one, although as I don't have a rivnut gizmo, I instead carved out a bit of the plastic with a dremel tool, and superglued a nut in place. Hopefully the little buggers stay put.
 

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