2007/08/12 18:05:17
mad-mk1
Hey Phil, i thought your old turbo was big!!!

what exactly are you doing in your redbuild...? how many kms has the old motor done...?

Cheers Luke
2007/08/12 19:33:10
Phil
Hi Guys,

I dont know exactly how many kms are on the engine but by the blow by and leak down,it has alot...150000kms-200000kms? It was a second hand engine when I got it ten years ago.

The rebuild will be basically reconditioning the bottom end with new parts including pistons,bearings,oil pump,etc. The old pistons are knackered. The head will be reconditioned with new guides,valves as necessary and some minor tidy up port work. I am undecided on cams at this point,the stock cams have been very kind in producing power so I'll wait and see how the tune goes. If it hits 300rwkw, the cams stay[;^)]
2007/08/12 19:45:00
Phil
After an afternoon in the shed, its all bolted up and running The last two things I need to do are fit up the intake elbow and fit the -31 actuator to the bracket I had welded onto the compressor cover, other than that its ready to tune[:p]


The exhaust was fairly easy with the v-band fittings and the highflow wastegate housing.The turbine housing is basically RS500 spec but larger in a/r. The RS500 wastegate housing is a little agricultural in some ways,this wastegate housing is about as perfect as they can be made...its a nice bit of kit from the USA

2007/09/12 20:35:13
Phil
Ive just test driven the old girl....... The boost controller is all set now for 10psi,18psi and 27psi[:p] I had to remove 17% duty to pull the high boost setting down to 27psi. The one and only high boost squirt was absolutely insane I think 35psi as Ty said is definately possible with this turbo[(#)] The retune is booked in for Tuesday...stay tuned[;^)]
2007/09/12 21:47:27
KIZZA
looking insane phil will be watching this waiting for the final tune. good luck with the 300rwkw looks very achivable even on the old motor.
2007/10/12 09:57:33
Phil
Cheers Keiran

It all looks very sedate under the bonnet now...very deceiving[(#)]
2007/10/12 10:24:16
RS2000mk2
im pretty sure the turbo the size of a basketball throws any thought of "sedate" out the window[88]
2007/10/12 17:33:07
greenmk2
I be will staying tuned alright anather video would be nice [:p]
2007/10/12 19:35:48
tybrown
Hi phil!
looking good mate!
35psi should be easy!!

good luck with the tune!!
2007/10/12 22:24:26
Phil
It will be interesting to see how it goes in the power department...it certainly feels stronger everywhere,especially with 27psi of boost That is all without any adjustment to the old tune. The ignition advance at 27psi is very conservative as the old turbo was at its limit there,so anything is possible. The new turbo is making positive pressure at 2300rpm, 12psi by 4000rpm and 27psi by 5000rpm. That 4000-5000 range is quite a ride
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