2010/01/14 22:03:44
PeterM
xx
2010/01/14 22:50:34
Mark
quote:
Originally posted by PeterM


Hi All,

Thanks for your encouragement!

When we purchased the car it was in excellent condition with very minimal rust (almost none), only one previous rust repair and only very minor accident damage.

So maybe a little disappointing that there is only a few piccies with very minor rust repairs. However the piccies are descriptive of exactly how the repairs were carried out.

However, the car was a sunroofed car, fitted with a cheap Britax brand sunroof popular in the early 1980's. To meet the originality requirements of the "as from Ford, as delivered to first owner" strict restoration theme, the sunroof had to be removed, with no damage or alteration to the vehicle itself, and without body filler.

By replacing the turret skin would mean that modificatons had been made to the originality of the vehicle. Also, by replacing the turret skin welding would be required along the full length of the roof on both sides. The original spot welds along each side of the roof in the gutter channel would be impossible to duplicate, and be noticable in strict judging at shows.

Even to professional body builders this requirement would be a significant challenge. The photos show how this procedure was carried out including the failures. Then complete success of the second attempt after 174 (one hundred and seventy four) hours of work. Cold working of the thin stress formed turret skin (about the thickness of tissue paper!) does work, needing very little equipment, just time and persistance.

Obviously I am open to answer questions from anyone on any of the repair and restoration procedures, and how that may apply to their own car. Not that I am an expert, however it may help others!

I will load the photos directly to the forum, but a few at a time as time allows, and obvious interest from yourselves.

If you get bored just let me know.


...That splurge has made me more interested not bored at all...Stand up and be proud mate!
2010/01/14 23:12:38
grant
quote:
Originally posted by PeterM




The restoration has taken well over 3,500 hours, spread over 20 months, 2,136 photos, and detailed job cards for every minute spent on the car.




Did you keep a tally on swear words? [:x)]

cant wait to see pics
2010/01/14 23:31:59
KIZZA
Just your persistance and ability to stick to what seems to be a very strict plan is worth be proud of mate. bring on the pics.
2010/01/15 07:28:02
Phil
Well done for the monumental achievement Peter I vote pics[%]
2010/01/15 09:19:50
escortinadriver
Peter,

I have been noting the restoration on RSM and here over the last year or so. It has been interesting just reading your posts in searching for those elusive parts, like original exhaust and varius grommets etc.

I particularly liked the way you were able to track down the history through the freedom of information act... Love it..

I cant wait to see the pics and details...

How far did you go? Have you got it right down to the paint 'dobs' on the suspension etc?

Shaun
2010/01/16 00:15:28
jpayne
we need pictures...we want pictures...dont know wny we just do!

get them up mate

JP
2010/01/17 21:03:10
PeterM
xx
2010/01/17 21:11:38
PeterM


x
2010/01/17 21:13:47
PeterM
x
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