Items to keep in mind.
1. Copper is more efficient at heat transfer than Aluminium.
2. Corrosion is much more common in Aluminium due to: the alumium, cast iron block, coolant and the earthing of the block produces a Galvanic Cell. This causes the Aluminim to sacrificialy (as used on ships) protect the cast iron bloke, ie the radiator corrodes. An electrical circuit is produced from the Aluminium through the coolant to the block and returns via the car body to the Aluminim. The rate of corrosion of the Aluminium is inversly proportional to the resistivity of the coolant. Ie distiilled water less corrosion (less current, milliamps) tap water then coolants and finally if sea water (large currents, amps) was used, rapid corrosion.
3. The solution to the Alumium corrosion problem is very simple. (a)
DO NOT link the radiator to metal work with a strap. This will produce corrosion.
(b) Electrically insulate the radiator from the metalwork. By useing plastic insulating blocks.
(c) Only use distilled water ( corrosion inhibitors generally do not stop corrosion)
Aluminium radiators were installed in cars as they are lighter are cheaper.
I would stay with the copper radiator and do the following: Check the condition of the cooling fins and core blockages.
If with spec: Investigate why it is getting hot ( timing, fuel mixtures, thermostat, faulty head gasket etc )
If nothing obvious upgrade to a 3 row. Shop around for prices, $400 max.
If stuffed, depending on price renew with 2 or 3 row.
If any boby requires further information on electrical insulation or insulating methods for an Aluminim radiator, they can contact me through the forum. Plastic insulating blocks approx $50 per car.
Regards
John
Capri Spares