2010/04/22 14:19:15
stuart h
How did you go Santa?
2010/04/22 14:36:14
Luke
Got it all out by dropping the crossmeber was pretty painless. I found out I have 3 different bolt types holding it in though[B)].
It also wasn't a clutch issue like I thought though. It was this




Cheers for the help
2010/04/22 14:39:46
Dawson
What is that?
2010/04/22 14:48:26
Luke
That was a working clutch fork and release bearing till the carrier decided to melt leading to the bearing cutting into the fork.
2010/04/23 02:15:10
Richomk1
Santa, Dood i have had the exact same thing happen to me, And i'm sure plenty of others have too, using the nylon carrier thrust bearing. It happens because the thrust bearing is spinning constantly, which heats up the nylon to melting point and does even more damage when you push the clutch pedal (because you don't realise it's happening until you push the pedal). Once it's all back together, get a sturdy spring about, 150mm long(i think the one i used is out of a car seat) hook one end into the hole, in the clutch fork, where the cluch cable goes through and hold the spring up, facing aft(toward the back of the car). Drill a small hole in your floor about 10-15 mm further aft than the spring end is. It's easier to now remove the spring and hook it into the floor first then the fork second. This will now pull the thrust bearing away from the fingers on the pressure plate. You may need to do some adjusting here and there with the clutch cable and spring ends but you'll get it.
Sorry i can't take any photo's for you right now coz i'm at work, on the ship. I'll be home in a month so if you cant't find a suitable spring i'm sure i have another one there
I hope this helps and Good luck,
Cheers, Richo
2010/04/28 20:11:22
jimmyd
Richomk1 is spot on - did this on the RS (only hooked the spring to the gearbox crossmember) over 12 years ago - gets the clutch pedal back where it should be and have not suffered a thrust bearing failure since....

Cheers

James
2010/04/28 21:16:42
Richomk1
The heavier the spring you use the quicker your clutch engages when you side step the left pedal [88]Hahaha[(#)]. Just makes it heavier in traffic though[:(!]
2010/04/28 22:49:49
Luke
quote:
Originally posted by Richomk1

The heavier the spring you use the quicker your clutch engages when you side step the left pedal [88]Hahaha[(#)].

Cheers fellas. Got the parts to day to sort it out plan to be driving it tommorow night.
2010/04/29 20:48:55
Richomk1

Cheers fellas. Got the parts to day to sort it out plan to be driving it tommorow night.

No worries mate, I hope it works for you.
Hey Santa, i dare you to use a bonnet spring, that'll make it engage pretty farkin hard [;^)]
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