thanks Marty for the ideas.
Ah yes, the shrinker! Still under the mobile workbench yet to be used, but might be ideal for this as you point out.
After a good look, I'm convinced now I wasnt give then trim panel, along with the headliner trims, but thats no big deal, just annoying. That was an old pic, there is some seam sealer now exactly where suggested, and lots of places it wasnt meant to go also.
Since the struts are out again, I've decided inside of the front arches still looked a bit shabby in spots, so they are getting flap wheeled back again to remove the old underbody deadener. Cant have flash coil overs and manky bits.
I haven't had a car thats basically body colour underneath, usually its all just subframe/chassic blacked. This might be getting a bit out of hand for just a weekend bunnings cruiser.
And decisions made. Again since the struts are out, I may as well take out the 4 bolts for crossmember and steering rack as well, and assemble the whole lot on the engine dolly. Then with gearbox, clutch fitted, extractors etc., and mono the van over the top. We'll give it a crack, what could go wrong...:)
Would be good to have a hoist, hey Marty...