no worries Shaun.
Well, lots to start with. To be fair, the first inspection was basically to just find whatever still needed sorting, and I expected to have a list of items to 'finish off'. As the car was effectively a reassembly/part resto, much like your Cortina, it was the start of the shakedown if you like. So what they identified as 'defect''s, apart from some suspension bushes, centre tailshaft bearing, indicators not self cancelling, flasher intermittently going fast, drivers door seal, the biggest issue he saw was the parcel shelf had larger speakers fitted. This is apparently a no-no in his eyes. Oh, and the car had a ghia handbrake warning light, but no sensor switch to activate it. Other things, AGR system was 90% complete, with the charchoal filter as opposed to catch can,all of the anti pollution hoses, but he wanted the air intake flapper there, and there was no 'heater inlet pipe' that goes from the exhaust manifold to the AGR valve. This had been altered at some stage as the car had extractors, and thus no connection.
So Mark lent me his fully kitted air filter,, I made a handbrake switch and loom, plumbed up the heat tube, shifted the steering wheel indicator column to cancel correctly, and restored the parcel shelf to factory, welding in steel panels.
To continue, if you want all of the gory details, at second inspection he looked at the steelwork repairs and did not believe they were welded in (and seamsealed, and epoxy primed etc) despite having document photos, so he was a knob basically. I went to another tester, who reran a full check on the items, added his own list of defects, loose seat frame, one headlight too high, and slight weep from gearbox housing. Pay more money to get extra items fixed and then its cleaned and tested and passes.
Unfortunately, my experience is that RWC at least in Vic, is a flexible guide only, open to interpretation by the inspectors. They all have their kwerks of what they want to defect. eg Second inspector said the rear demister isn't a requirement, you only need windscreen demisting. Given this car really looked antipollution compliant, with hoses going everywhere, I don't know how the van will go when the time comes, as it will only likely have a catch can. Much of the AP vacuum gear isnt around anymore.
It might force the move to the bike ITB and Speediuno as the fuel injection is alot more controllable than the weber 32/36.
My tips for next time, obviously make sure the car is spotless underneath, expect every bush,boot,seal and rubber will have to be replaced, and basically just expect to get caught out by at least a few items you never considered. Then, just get a quote on having them repair the items, dont do it yourself. I worked through the 20 'defects' and fixed every one, only to have a not nice person say it was unacceptable. Just pay them to fix it. If they wipe a rag over it, add some cable ties, whatever, so long as they say its up to scratch, then thats what you need.